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Some cartonization engines can factor in cost to find the least expensive way to pack an order. Cartonization is the decision behind every parcel: which box or mailer to use, how to pack it, and how to sequence the items inside. Cartonization is also referred to as cubing, packing tetris or a packing algorithm.",[433],{"type":434,"attrs":435},"textStyle",{"color":436},"#000000",{"type":317,"attrs":438,"content":439},{"textAlign":332},[440],{"text":441,"type":321,"marks":442},"Cartonization needs data and packing rules to work effectively. Here are some pieces of information that are important to implement any form of cartonization:",[443],{"type":434,"attrs":444},{"color":436},{"type":446,"content":447},"bullet_list",[448,456,463],{"type":449,"content":450},"list_item",[451],{"type":317,"attrs":452,"content":453},{"textAlign":332},[454],{"text":455,"type":321},"Item dimensions (length, width, height, weight)",{"type":449,"content":457},[458],{"type":317,"attrs":459,"content":460},{"textAlign":332},[461],{"text":462,"type":321},"Box (carton) or mailer dimensions and available inventory  ",{"type":449,"content":464},[465],{"type":317,"attrs":466,"content":467},{"textAlign":332},[468],{"text":469,"type":321},"Item rules, business constraints, and carrier requirements","responsive-image-below-content",{"_uid":472,"text":473,"component":481,"textColor":13,"attribution":13,"backgroundColor":13},"0d42ac8a-0fb1-46cd-8a59-751cf4165faa",{"type":314,"attrs":474,"content":475},{"backgroundColor":332},[476],{"type":317,"attrs":477,"content":478},{"textAlign":332},[479],{"text":480,"type":321},"Cartonization sits at the intersection of logistics operations and cost management. Get it right and it pays for itself. Get it wrong and you're losing money in every box you ship.","hor-quote",{"_uid":483,"image":484,"title":491,"caption":13,"component":422,"image_position":492,"image_alignment":423,"rich_description":493,"image_responsive_alignment":423},"5f6d29dd-299c-4261-87ec-ad53f87774ce",{"id":485,"alt":486,"name":13,"focus":13,"title":487,"source":488,"filename":489,"copyright":13,"fieldtype":420,"meta_data":490,"is_external_url":330},168087132595182,"Two workers in safety vests pack boxes and check items using a scanner in a warehouse setting.","BDC Pack Station","Paccurate","https://a.storyblok.com/f/76719/2875x2304/43927d461b/bdc_pack-station.webp",{"alt":486,"title":487,"source":488,"copyright":13},"How it Works","image-on-right",{"type":314,"attrs":494,"content":495},{"backgroundColor":332},[496,501,546],{"type":317,"attrs":497,"content":498},{"textAlign":332},[499],{"text":500,"type":321},"This is how cartonization works at a high level:",{"type":502,"attrs":503,"content":505},"ordered_list",{"order":504},1,[506,516,526,536],{"type":449,"content":507},[508],{"type":317,"attrs":509,"content":510},{"textAlign":332},[511],{"text":512,"type":321,"marks":513},"Order data enters the cartonization engine. The data includes SKUs, item dimensions, weights, and item rules (for example, fragility or hazmat).",[514],{"type":434,"attrs":515},{"color":436},{"type":449,"content":517},[518],{"type":317,"attrs":519,"content":520},{"textAlign":332},[521],{"text":522,"type":321,"marks":523},"The algorithm evaluates available box options. Some engines can incorporate carrier rate structures, DIM divisors, and surcharge thresholds as well.",[524],{"type":434,"attrs":525},{"color":436},{"type":449,"content":527},[528],{"type":317,"attrs":529,"content":530},{"textAlign":332},[531],{"text":532,"type":321,"marks":533},"The engine selects the appropriate packing configuration.",[534],{"type":434,"attrs":535},{"color":436},{"type":449,"content":537},[538],{"type":317,"attrs":539,"content":540},{"textAlign":332},[541],{"text":542,"type":321,"marks":543},"Packing instructions and box selection are sent to the packing station for execution.",[544],{"type":434,"attrs":545},{"color":436},{"type":317,"attrs":547,"content":548},{"textAlign":332},[549,554,556,557,562,572],{"text":550,"type":321,"marks":551},"At its simplest, cartonization removes guesswork from the packing station. At its most sophisticated, it integrates real carrier rate data, 3D spatial optimization, and actual business rules to ensure every order ships in the most cost-effective configuration possible, not always just the smallest box. ",[552],{"type":434,"attrs":553},{"color":436},{"type":555},"hard_break",{"type":555},{"text":558,"type":321,"marks":559},"The term doesn't appear in a standard dictionary but it's increasingly common in fulfillment operations, supply chain technology, and carrier discussions. ",[560],{"type":434,"attrs":561},{"color":436},{"text":563,"type":321,"marks":564},"The ecommerce market is predicted to grow to $7.9 trillion by 2027",[565,570],{"type":566,"attrs":567},"link",{"href":568,"uuid":332,"anchor":332,"target":569,"linktype":133},"https://www.forbes.com/advisor/business/ecommerce-statistics/","_self",{"type":434,"attrs":571},{"color":436},{"text":573,"type":321,"marks":574},", according to Forbes 2026. As volume continues to increase and carriers refine their pricing models, cartonization is becoming more widely adopted across the supply chain.",[575],{"type":434,"attrs":576},{"color":436},{"_uid":578,"body":579,"image":598,"title":603,"eyebrow":13,"box_trail":330,"component":604},"fb71af4c-1605-45d5-981a-b0a1402f0baf",{"type":314,"attrs":580,"content":581},{"backgroundColor":332},[582,590],{"type":317,"attrs":583,"content":584},{"textAlign":332},[585],{"text":586,"type":321,"marks":587},"In many fulfillment operations, once an order reaches the packing station, the packer is responsible for determining which box to use, how the items should be arranged, whether everything will fit, and whether the package can safely withstand transit. ",[588],{"type":434,"attrs":589},{"color":436},{"type":317,"attrs":591,"content":592},{"textAlign":332},[593],{"text":594,"type":321,"marks":595},"Without cartonization, those decisions are made by a person, under time pressure, with incomplete information, usually defaulting to a box they've used before or a box they can see will fit all of the items. In a high-volume operation those decisions get made thousands of times a day. Multiply imperfect packing decisions by order volume, carrier rate complexity, and the cost of material and labor, and the problem compounds fast.",[596],{"type":434,"attrs":597},{"color":436},{"id":599,"alt":600,"name":13,"focus":13,"title":13,"source":13,"filename":601,"copyright":13,"fieldtype":420,"meta_data":602,"is_external_url":330},139672116103438,"packing station","https://a.storyblok.com/f/76719/4032x3024/a1e91c974c/packing-station.jpg",{"alt":600,"title":13,"source":13,"copyright":13},"What Problem Does Cartonization Solve?","content-two-col-image-left",{"_uid":606,"body":607,"eyebrow":13,"component":678},"866bc435-740e-4b6e-b1cc-4d2a4396df15",{"type":314,"attrs":608,"content":609},{"backgroundColor":332},[610,620,664],{"type":611,"attrs":612,"content":614},"heading",{"level":613,"textAlign":332},3,[615],{"text":616,"type":321,"marks":617},"The Core Problems Cartonization Addresses",[618],{"type":434,"attrs":619},{"color":436},{"type":446,"content":621},[622,629,636,643,650,657],{"type":449,"content":623},[624],{"type":317,"attrs":625,"content":626},{"textAlign":332},[627],{"text":628,"type":321},"Inconsistent box selection across packers, shifts, and locations",{"type":449,"content":630},[631],{"type":317,"attrs":632,"content":633},{"textAlign":332},[634],{"text":635,"type":321},"Oversized boxes that trigger dimensional (DIM) weight surcharges",{"type":449,"content":637},[638],{"type":317,"attrs":639,"content":640},{"textAlign":332},[641],{"text":642,"type":321},"Improper packing of fragile or irregular items, leading to damage claims",{"type":449,"content":644},[645],{"type":317,"attrs":646,"content":647},{"textAlign":332},[648],{"text":649,"type":321},"Excess void fill material that adds cost and waste to every shipment",{"type":449,"content":651},[652],{"type":317,"attrs":653,"content":654},{"textAlign":332},[655],{"text":656,"type":321},"New SKUs requiring manual re-training or rules updates",{"type":449,"content":658},[659],{"type":317,"attrs":660,"content":661},{"textAlign":332},[662],{"text":663,"type":321},"No visibility into what the packing operation is actually costing",{"type":317,"attrs":665,"content":666},{"textAlign":332},[667,669,676],{"text":668,"type":321},"Cartonization replaces judgement calls with data driven instructions. It gives every packer, from the ten-year veteran to the seasonal temp, the same answer for every order. That consistency is the foundation of ",{"text":670,"type":321,"marks":671},"packing control",[672],{"type":566,"attrs":673},{"href":674,"uuid":675,"anchor":332,"target":569,"linktype":28},"/posts/what-is-a-packing-control-system-pcs","ea72b890-d970-42cf-b3a8-d3c9660b5f13",{"text":677,"type":321},". ","rich-text",{"_uid":680,"title":681,"types":682,"component":805},"3a95e887-6dee-4498-af5f-885d493fc920","Types of Cartonization",[683,711,760,779],{"_uid":684,"icon":685,"title":690,"component":691,"description":692},"5978e5e4-6a1a-4aa4-afdb-9fe2a0f172fe",{"id":686,"alt":687,"name":13,"focus":13,"title":13,"source":13,"filename":688,"copyright":13,"fieldtype":420,"meta_data":689,"is_external_url":330},20699143,"ruler","https://a.storyblok.com/f/76719/24x24/d8fe4deb49/ruler.svg",{"alt":687,"title":13,"source":13,"copyright":13},"Rule of Thumb (Manual)","rich-touchpoint",{"type":314,"attrs":693,"content":694},{"backgroundColor":332},[695,703],{"type":317,"attrs":696,"content":697},{"textAlign":332},[698],{"text":699,"type":321,"marks":700},"The most basic form of cartonization relies on explicit, manually-written rules: \"All items in product category X go in Box 3. Items over 5 lbs go in Box 7.\" This might live in a spreadsheet or literally a laminated sheet on the warehouse wall.",[701],{"type":434,"attrs":702},{"color":436},{"type":317,"attrs":704,"content":705},{"textAlign":332},[706],{"text":707,"type":321,"marks":708},"It works, but doesn’t really scale. New SKUs, seasonal product mixes, and business rule changes all require manual reconfiguration. This might be sufficient for low volume shippers (less than ~60,000 orders annually), but as your business grows, this will constrain improvement and efficiency.",[709],{"type":434,"attrs":710},{"color":436},{"_uid":712,"icon":713,"title":718,"component":691,"description":719},"cef82ef4-fce2-4fe5-8f42-925c41311c3a",{"id":714,"alt":715,"name":13,"focus":13,"title":13,"source":13,"filename":716,"copyright":13,"fieldtype":420,"meta_data":717,"is_external_url":330},20699121,"checked box","https://a.storyblok.com/f/76719/24x24/1ab7a1bdd4/check.svg",{"alt":715,"title":13,"source":13,"copyright":13},"Volumetric Comparison (Most WMS)",{"type":314,"attrs":720,"content":721},{"backgroundColor":332},[722,744,752],{"type":317,"attrs":723,"content":724},{"textAlign":332},[725,730,739],{"text":726,"type":321,"marks":727},"Volumetric cartonization logic is built into most Warehouse Management Systems (WMS). Typically referred to as ",[728],{"type":434,"attrs":729},{"color":436},{"text":731,"type":321,"marks":732},"liquid fill",[733,737],{"type":566,"attrs":734},{"href":735,"uuid":736,"anchor":332,"target":569,"linktype":28},"posts/beyond-legacy-cartonization","8b9552d2-bec9-47fb-a6bc-73f5bcbccdec",{"type":434,"attrs":738},{"color":436},{"text":740,"type":321,"marks":741}," cartonization, this approach to packing sums up the total cubic volume of the items in an order and “pours” the items into the smallest box with enough volume to contain the order.",[742],{"type":434,"attrs":743},{"color":436},{"type":317,"attrs":745,"content":746},{"textAlign":332},[747],{"text":748,"type":321,"marks":749},"This method comes with known limitations when applied to a variety of SKUs. For example, a 4-foot shovel may have a lower combined volume than a box, but that doesn't mean it fits. A volumetric comparison doesn't model physical reality. It also can't determine when two smaller boxes would be cheaper than one large one.",[750],{"type":434,"attrs":751},{"color":436},{"type":317,"attrs":753,"content":754},{"textAlign":332},[755],{"text":756,"type":321,"marks":757},"This approach may be sufficient for operations that ship similarly sized and shaped products. However, operations with diverse SKU catalogs or irregularly shaped items are more likely to encounter situations where volumetric comparisons alone produce inaccurate or impossible packing decisions.",[758],{"type":434,"attrs":759},{"color":436},{"_uid":761,"icon":762,"title":767,"component":691,"description":768},"194d0958-f6e1-4ff8-af64-5578c110f1d2",{"id":763,"alt":764,"name":13,"focus":13,"title":13,"source":13,"filename":765,"copyright":13,"fieldtype":420,"meta_data":766,"is_external_url":330},20699136,"selection arrow","https://a.storyblok.com/f/76719/24x24/0c0aa833c1/arrow-select.svg",{"alt":764,"title":13,"source":13,"copyright":13},"3D Cube",{"type":314,"attrs":769,"content":770},{"backgroundColor":332},[771],{"type":317,"attrs":772,"content":773},{"textAlign":332},[774],{"text":775,"type":321,"marks":776},"3D cube cartonization evaluates how items physically fit in a container in three dimensions, accounting for orientation, stacking, weight distribution, fragility, compressibility, and other packing rules. It handles new SKUs without reconfiguration. This improves the density of packs and ensures items fit within the right box configuration.",[777],{"type":434,"attrs":778},{"color":436},{"_uid":780,"icon":781,"title":786,"component":691,"description":787},"70a0257e-db5a-4b6d-80f3-9772940cf1c8",{"id":782,"alt":783,"name":13,"focus":13,"title":13,"source":13,"filename":784,"copyright":13,"fieldtype":420,"meta_data":785,"is_external_url":330},20699126,"transparent box","https://a.storyblok.com/f/76719/24x25/20f0c32be9/box-brackets.svg",{"alt":783,"title":13,"source":13,"copyright":13},"3D Cube + Cost Awareness (Paccurate)",{"type":314,"attrs":788,"content":789},{"backgroundColor":332},[790],{"type":317,"attrs":791,"content":792},{"textAlign":332},[793,798,799,800],{"text":794,"type":321,"marks":795},"Some cartonization engines, including Paccurate, extend three dimensional packing by incorporating carrier pricing into the packing decision. Instead of finding the smallest box, this approach finds the most cost effective configuration, factoring in rate tables, DIM weight, shipping zone, material cost, and labor. In some cases, the result may be counter-intuitive. For example, shipping an order in two smaller boxes can be cheaper than one large one. Evaluating these variables simultaneously is impossible for a human packer to do manually in a high-volume operation. ",[796],{"type":434,"attrs":797},{"color":436},{"type":555},{"type":555},{"text":801,"type":321,"marks":802},"3D + cost aware cartonization is meant for enterprise shippers facing high annual shipping volume and seasonal spikes in demand. Brands and 3PLs use modern cartonization engines to reduce costs and waste in the supply chain while delivering a better experience to their customers.",[803],{"type":434,"attrs":804},{"color":436},"three-columns",{"_uid":807,"Title":808,"component":809,"CuratedResources":810},"6e6aba94-3d81-4b12-a82f-8fbeae4f774b","The History of Cartonization","portable-resources",[811,838,1070],{"name":812,"created_at":813,"published_at":814,"updated_at":815,"id":816,"uuid":817,"content":818,"slug":830,"full_slug":831,"sort_by_date":332,"position":832,"tag_list":833,"is_startpage":330,"parent_id":834,"meta_data":332,"group_id":835,"first_published_at":836,"release_id":332,"lang":338,"path":332,"alternates":837,"default_full_slug":332,"translated_slugs":332,"_stopResolving":327},"The Hidden Costs of Outdated Cartonization","2025-02-28T20:18:08.160Z","2025-03-05T22:14:56.608Z","2025-03-05T22:14:56.624Z",633940467,"6f8c1e7b-ba8f-470f-8e4f-edac98e31009",{"cta":819,"_uid":820,"link":821,"type":824,"image":825,"end_date":13,"headline":812,"component":829,"custom_cta":13,"start_date":13,"description":13},"Download Now","46949cbb-0a06-4a42-9545-9113ee8842a0",{"id":13,"url":822,"target":823,"linktype":133,"fieldtype":29,"cached_url":822},"https://downloads.paccurate.io/the-hidden-costs-of-outdated-cartonization","_blank","White Paper",{"id":826,"alt":812,"name":13,"focus":13,"title":13,"source":13,"filename":827,"copyright":13,"fieldtype":420,"meta_data":828,"is_external_url":330},21189891,"https://a.storyblok.com/f/76719/1636x920/bc7faf14f5/the-hidden-costs-of-outdated-cartonization.png",{"alt":812,"title":13,"source":13,"copyright":13},"resource-item","the-hidden-costs-of-outdated-cartonization","resources/the-hidden-costs-of-outdated-cartonization",-50,[],405719881,"dc92c208-0094-4a90-b1b3-70bace82d73e","2025-03-05T22:12:24.885Z",[],{"name":839,"created_at":840,"published_at":841,"updated_at":842,"id":843,"uuid":736,"content":844,"slug":1063,"full_slug":735,"sort_by_date":332,"position":1064,"tag_list":1065,"is_startpage":330,"parent_id":1066,"meta_data":332,"group_id":1067,"first_published_at":1068,"release_id":332,"lang":338,"path":332,"alternates":1069,"default_full_slug":332,"translated_slugs":332,"_stopResolving":327},"Beyond Legacy Cartonization","2024-12-20T20:43:14.385Z","2026-06-18T16:17:32.976Z","2026-06-18T16:17:32.990Z",599451437,{"seo":845,"_uid":848,"body":849,"noIndex":330,"component":1062},{"_uid":846,"title":839,"plugin":405,"og_image":13,"og_title":839,"description":847,"twitter_image":13,"twitter_title":839,"og_description":847,"twitter_description":847},"b50a4a69-4136-44e8-b8cc-3c50ff76c52e","Legacy cartonization methods like liquid fill fall short in today's competitive landscape. Read how advanced, cost-aware cartonization can reduce costs, improve efficiency, and elevate the customer experience.","32bc5845-ae27-416c-8f39-099aae7d2343",[850,1051],{"seo":851,"_uid":854,"image":855,"title":839,"content":859,"component":127,"posted_date":1050},{"_uid":852,"title":839,"plugin":405,"og_image":13,"og_title":839,"description":847,"twitter_image":853,"twitter_title":839,"og_description":847,"twitter_description":847},"459e4047-6480-4fe9-969e-85453bf9abdb","https://a.storyblok.com/f/76719/2924x1470/61980f9037/3d-cube-cost-aware-cartonization.png","d1bb23da-449b-4aa8-917b-649a1a608354",{"id":856,"alt":857,"name":13,"focus":13,"title":13,"source":13,"filename":853,"copyright":13,"fieldtype":420,"meta_data":858,"is_external_url":330},19367375,"3D cube + cost-aware cartonization",{"alt":857,"title":13,"source":13,"copyright":13},{"type":314,"content":860},[861,866,871,892,897,902,907,922,927,932,937,942,953,964,978,983,988,1000,1023,1028,1033,1038],{"type":317,"attrs":862,"content":863},{"textAlign":332},[864],{"text":865,"type":321},"Managing operations can feel like juggling a never-ending list of priorities. Finding ways to optimize, stay competitive, and reduce costs is a constant challenge. Deciding what area to focus on first can be difficult in itself. ",{"type":317,"attrs":867,"content":868},{"textAlign":332},[869],{"text":870,"type":321},"Packing is an area of operations that is often overlooked yet has a significant impact on your overall efficiency and bottom line. In fact, the way you're packing right now could be costing you more than you realize. ",{"type":317,"attrs":872,"content":873},{"textAlign":332},[874,881,883,890],{"text":875,"type":321,"marks":876},"Cartonization",[877],{"type":566,"attrs":878},{"href":879,"uuid":332,"anchor":332,"custom":880,"target":823,"linktype":133},"https://paccurate.io/what-is-cartonization",{},{"text":882,"type":321}," is becoming increasingly important to shippers looking to save on costs, increase operational efficiency, and improve customer satisfaction. What worked for cartonization technology in the past won't cut it anymore as more advanced solutions emerge. The shift from legacy liquid fill to 3D cubing and ",{"text":884,"type":321,"marks":885},"cost-aware cartonization",[886],{"type":566,"attrs":887},{"href":888,"uuid":332,"anchor":332,"custom":889,"target":823,"linktype":133},"https://paccurate.io/cost-reduction",{},{"text":891,"type":321}," is paving the way for smarter, more efficient packing decisions. ",{"type":611,"attrs":893,"content":894},{"level":613,"textAlign":332},[895],{"text":896,"type":321},"Liquid Fill: The Legacy Approach",{"type":317,"attrs":898,"content":899},{"textAlign":332},[900],{"text":901,"type":321},"Liquid fill has become the go-to cartonization approach used in most Enterprise Resource Planning (ERP), Warehouse Management System (WMS), and Order Management System (OMS). How does it work? It sums up the total cubic volume of items in an order and “pours” them into the smallest box possible. This cost-effective approach emerged in the early days of modern logistics when computing resources were limited. Fitting 3D blocks together, especially with rotations and other variables, was computationally demanding, making more advanced methods unpractical. ",{"type":317,"attrs":903,"content":904},{"textAlign":332},[905],{"text":906,"type":321},"Liquid fill cartonization struggles to meet today’s packing demands. For example, oddly shaped items, like a hockey stick, or a large but lightweight product, often are packed in oversized boxes with excess wasted space. Although some systems attempt to tackle hard-to-ship items, they fail to address critical factors like crushable items, hazardous materials, or specific stacking requirements. This inefficiency translates to higher DIM weight charges, dissatisfied customers, and unnecessary expenses. To address these shortcomings and meet modern packing demands, a more advanced solution emerged.",{"type":317,"attrs":908,"content":909},{"textAlign":332},[910],{"type":911,"attrs":912,"marks":917},"image",{"id":913,"alt":914,"src":915,"title":13,"source":13,"copyright":13,"meta_data":916},188865490081874,"Hidden Costs of Outdated WMS Cartonization","https://a.storyblok.com/f/76719/2400x1254/7274d95665/the-hidden-costs-of-outdated-cartonization.png",{"alt":914,"title":13,"source":13,"copyright":13},[918],{"type":566,"attrs":919},{"href":920,"uuid":332,"anchor":332,"custom":921,"target":823,"linktype":133},"https://hubs.ly/Q04lTYWn0",{},{"type":611,"attrs":923,"content":924},{"level":613,"textAlign":332},[925],{"text":926,"type":321},"3D Cube: A Step in the Right Direction ",{"type":317,"attrs":928,"content":929},{"textAlign":332},[930],{"text":931,"type":321},"The introduction of 3D cubing was a major improvement in cartonization. Using structured algorithms, it logically fits items together, like the game Tetris. This improves packing density and ensures right-sized packages. ",{"type":317,"attrs":933,"content":934},{"textAlign":332},[935],{"text":936,"type":321},"A step up from liquid-fill, 3D cubing can be costly from a computational perspective and resource-intensive. It also doesn’t address cost-related factors like DIM rates, material costs, or negotiated rate cards. That’s where cost-aware cartonization comes into play. ",{"type":611,"attrs":938,"content":939},{"level":613,"textAlign":332},[940],{"text":941,"type":321},"Cost-Aware Cartonization: The Future of Parcel Packing ",{"type":317,"attrs":943,"content":944},{"textAlign":332},[945,951],{"text":857,"type":321,"marks":946},[947],{"type":566,"attrs":948},{"href":949,"uuid":332,"anchor":332,"custom":950,"target":823,"linktype":133},"https://paccurate.io/posts/cost-aware-cartonization",{},{"text":952,"type":321}," builds on the foundation of 3D cubing by factoring in the financial variables that impact shipping costs. This includes: ",{"type":317,"attrs":954,"content":955},{"textAlign":332},[956,958,959,961,962],{"text":957,"type":321},"- Material Costs: Minimizing the amount of corrugated material used. ",{"type":555},{"text":960,"type":321},"- Rate Card Breakpoints: Leveraging shipping rate thresholds to save money. ",{"type":555},{"text":963,"type":321},"- Operational Constraints: Accounting for real-world challenges, such as splitting orders into multiple boxes to avoid handling surcharges. ",{"type":317,"attrs":965,"content":966},{"textAlign":332},[967,969,976],{"text":968,"type":321},"Advanced parcel packing intelligence platforms utilize patented algorithms that take all these variables into account to recommend the most cost-effective ",{"text":970,"type":321,"marks":971},"packing strategy",[972],{"type":566,"attrs":973},{"href":974,"uuid":332,"anchor":332,"custom":975,"target":823,"linktype":133},"https://paccurate.io/posts/why-parcel-shippers-are-suddenly-focused-on-packing-efficiency",{},{"text":977,"type":321},". By analyzing variables like DIM weight, material costs, negotiated rate card breakpoints, and operational realities, these platforms enable smarter packing decisions that directly improve margins. ",{"type":317,"attrs":979,"content":980},{"textAlign":332},[981],{"text":982,"type":321},"For businesses, the impact is clear. Smaller, efficiently-packed boxes can cut transportation costs by 6–8%, reduce corrugated material usage/expenses by 14–24%, and save 24–34% on void fill. Beyond saving money, smarter packing improves the customer experience. With less wasted space, products are less prone to damage, and unboxing becomes more enjoyable. This not only builds stronger customer loyalty but also enhances your brand’s reputation. ",{"type":611,"attrs":984,"content":985},{"level":613,"textAlign":332},[986],{"text":987,"type":321},"KAO Brands Right Sizes Packaging ",{"type":317,"attrs":989,"content":990},{"textAlign":332},[991,998],{"text":992,"type":321,"marks":993},"KAO Brands",[994],{"type":566,"attrs":995},{"href":996,"uuid":332,"anchor":332,"custom":997,"target":823,"linktype":133},"https://paccurate.io/case-studies/optimizing-carton-sizes-for-kao-brands",{},{"text":999,"type":321},", supported by their 3PL provider Barrett Distribution Centers, faced rising shipping costs and sustainability pressures as their e-commerce business expanded. By easily implementing Paccurate’s parcel packing intelligence platform, Barrett Distribution Centers optimized KAO’s packing strategy and achieved: ",{"type":446,"content":1001},[1002,1009,1016],{"type":449,"content":1003},[1004],{"type":317,"attrs":1005,"content":1006},{"textAlign":332},[1007],{"text":1008,"type":321},"5.9% reduction in transportation costs ",{"type":449,"content":1010},[1011],{"type":317,"attrs":1012,"content":1013},{"textAlign":332},[1014],{"text":1015,"type":321},"33% reduction in corrugated material usage ",{"type":449,"content":1017},[1018],{"type":317,"attrs":1019,"content":1020},{"textAlign":332},[1021],{"text":1022,"type":321},"34% reduction in DIM weight ",{"type":317,"attrs":1024,"content":1025},{"textAlign":332},[1026],{"text":1027,"type":321},"These improvements not only reduced costs but also helped KAO reach their sustainability goals while keeping customers happy. ",{"type":611,"attrs":1029,"content":1030},{"level":613,"textAlign":332},[1031],{"text":1032,"type":321},"Evaluate Your Packing Process ",{"type":317,"attrs":1034,"content":1035},{"textAlign":332},[1036],{"text":1037,"type":321},"Cartonization has come a long way, and legacy approaches are no longer enough to keep up with today’s challenges. By embracing advanced, cost-aware cartonization solutions like Paccurate, shippers can unlock new levels of efficiency, reduce costs, and deliver better customer experiences, all while improving their bottom line. ",{"type":317,"attrs":1039,"content":1040},{"textAlign":332},[1041,1043],{"text":1042,"type":321},"Ready to leave outdated cartonization in the past and pack smarter? ",{"text":1044,"type":321,"marks":1045},"Let’s talk.",[1046],{"type":566,"attrs":1047},{"href":1048,"uuid":332,"anchor":332,"custom":1049,"target":823,"linktype":133},"https://paccurate.io/contact",{},"2024-12-26 00:00",{"_uid":1052,"text":1053,"links":1058,"headline":328,"component":329},"e5864ca8-6f4b-40c7-b3e4-5626f1853c63",{"type":314,"content":1054},[1055],{"type":317,"content":1056},[1057],{"text":320,"type":321},[1059],{"_uid":1060,"link":1061,"text":326,"variant":305,"hasArrow":327,"component":306},"4abfef18-3a73-4830-be66-006a2307e56b",{"id":302,"url":13,"linktype":28,"fieldtype":29,"cached_url":303},"page","beyond-legacy-cartonization",-240,[],44289634,"a41d9aaf-8e69-4a9c-a590-4b180333e438","2024-12-26T16:30:21.452Z",[],{"name":1071,"created_at":1072,"published_at":1073,"updated_at":1074,"id":1075,"uuid":1076,"content":1077,"slug":1297,"full_slug":1298,"sort_by_date":332,"position":1299,"tag_list":1300,"is_startpage":330,"parent_id":1066,"meta_data":332,"group_id":1301,"first_published_at":1302,"release_id":332,"lang":338,"path":332,"alternates":1303,"default_full_slug":332,"translated_slugs":332,"_stopResolving":327},"The Story of Paccurate: How Two Guys Reinvented Cartonization","2025-02-12T21:23:20.782Z","2025-03-18T16:42:19.492Z","2025-03-18T16:42:19.512Z",625040745,"27156b07-7a0d-4eb8-9f1b-391d4dc02ca3",{"seo":1078,"_uid":1081,"body":1082,"component":1062},{"_uid":1079,"title":1071,"plugin":405,"og_image":13,"og_title":1071,"description":1080,"twitter_image":13,"twitter_title":1071,"og_description":1080,"twitter_description":1080},"4e22170e-20ee-41da-aa89-d2893aa17ab9","Two founders saw shippers wasting money on bad packing—so they built Paccurate, the smarter way to cut costs and optimize cartonization.","41b72280-3d8a-4104-9922-d9951a6ffec6",[1083,1286],{"seo":1084,"_uid":1086,"image":1087,"title":1071,"content":1093,"component":127,"posted_date":1285},{"_uid":1085,"title":1071,"plugin":405,"og_image":13,"og_title":1071,"description":1080,"twitter_image":13,"twitter_title":1071,"og_description":1080,"twitter_description":1080},"8c3d3fd1-08ee-4e70-a0a8-af5e7497f02b","c7ae38c9-73fb-4f62-85d6-254fab270f68",{"id":1088,"alt":1089,"name":13,"focus":13,"title":1089,"source":13,"filename":1090,"copyright":13,"fieldtype":420,"meta_data":1091,"content_type":1092,"is_external_url":330},20799911,"James Malley, CEO, and Pat Powers, CTO – Co-Founders of Paccurate","https://a.storyblok.com/f/76719/7695x5132/7c6b2dae4f/james-malley-ceo-and-pat-powers-cto-co-founders-of-paccurate.jpg",{"alt":1089,"title":1089,"source":13,"copyright":13},"jpg",{"type":314,"content":1094},[1095,1110,1132,1136,1140,1144,1149,1153,1157,1161,1166,1170,1181,1185,1189,1194,1198,1202,1206,1210,1222,1234,1246,1250,1255,1268,1273,1277,1281],{"type":317,"content":1096},[1097,1102],{"text":1098,"type":321,"marks":1099},"Based on this Beyond Fulfillment ",[1100],{"type":1101},"italic",{"text":1103,"type":321,"marks":1104},"podcast episode.",[1105,1109],{"type":566,"attrs":1106},{"href":1107,"uuid":332,"anchor":332,"custom":1108,"target":823,"linktype":133},"https://www.youtube.com/watch?v=IgqI0jG1XaY",{},{"type":1101},{"type":317,"content":1111},[1112,1114,1121,1123,1130],{"text":1113,"type":321},"In 2014, ",{"text":1115,"type":321,"marks":1116},"James Malley",[1117],{"type":566,"attrs":1118},{"href":1119,"uuid":332,"anchor":332,"custom":1120,"target":823,"linktype":133},"https://www.linkedin.com/in/jmalley/",{},{"text":1122,"type":321}," and ",{"text":1124,"type":321,"marks":1125},"Pat Powers",[1126],{"type":566,"attrs":1127},{"href":1128,"uuid":332,"anchor":332,"custom":1129,"target":823,"linktype":133},"https://www.linkedin.com/in/patrick-powers-907a154/",{},{"text":1131,"type":321}," were building parcel shipping apps for retailers and noticed a major problem. Shippers were wasting money on Dimensional Weight Pricing from major carriers. ",{"type":317,"content":1133},[1134],{"text":1135,"type":321},"UPS and FedEx started charging based on package size instead of just weight, and suddenly, bad packing decisions were destroying businesses' margins. Later, as rates climbed and capacity became scarce during the pandemic, the pain increased. ",{"type":317,"content":1137},[1138],{"text":1139,"type":321},"Customers asked James and Pat to find cartonization software to fix the problem. But after searching, they came up empty. So, they did what any good problem-solvers would do—they built their own. ",{"type":317,"content":1141},[1142],{"text":1143,"type":321},"At first, it was a passion project. But as word spread, more companies wanted in. By 2021, the pandemic put even more pressure on supply chains, major shippers turned to James and Pat and their maturing solution for help. That was the moment Paccurate became more than just an idea. It became the go-to solution for smarter, cost-effective packing. ",{"type":611,"attrs":1145,"content":1146},{"level":613},[1147],{"text":1148,"type":321},"Identifying a Gap in Parcel Shipping ",{"type":317,"content":1150},[1151],{"text":1152,"type":321},"James, CEO and co-founder of Paccurate, has always been fascinated by technology, especially in the supply chain space. Pat, Paccurate’s CTO and co-founder, is driven by the impact of their technology when applied well. ",{"type":317,"content":1154},[1155],{"text":1156,"type":321},"At first, James and Pat assumed most shippers had cartonization figured out, but, they quickly realized it had been neglected for years, improving slowly and failing. ",{"type":317,"content":1158},[1159],{"text":1160,"type":321},"Most shippers rely on basic liquid-fill cartonization built into their Warehouse Management System (WMS). However, almost every shipper has unique packing requirements that don’t work with a one-size-fits-all approach. WMS providers often include cartonization baked into their platform to “check the box”, but it’s not their core focus. Building a flexible solution that works for every scenario didn't seem practical, so they kept their cartonization simple. If shippers need anything beyond that, they have to pay for customizations. ",{"type":611,"attrs":1162,"content":1163},{"level":613},[1164],{"text":1165,"type":321},"Solving the Problem ",{"type":317,"content":1167},[1168],{"text":1169,"type":321},"Pat, an engineer, likes to rethink problems from the ground up. Instead of using an open-source algorithm to improve cartonization, he and James took a completely different approach from how WMSs handle it. ",{"type":317,"content":1171},[1172,1179],{"text":1173,"type":321,"marks":1174},"Traditional WMS cartonization",[1175],{"type":566,"attrs":1176},{"href":1177,"uuid":332,"anchor":332,"custom":1178,"target":569,"linktype":133},"https://paccurate.io/posts/beyond-legacy-cartonization",{},{"text":1180,"type":321}," is simple: it jams the most items it can fit into a box and runs a couple of simplistic checks to guess if it obeys the laws of physics. But James and Pat knew that if a shipper's goal is to reduce costs, volume is only part of the equation. Carriers influence costs by incentivizing either splitting shipments into multiple boxes or consolidating them into fewer, depending on factors like destination, service type, and weight. These incentives are embedded in a shipper’s rate card. ",{"type":317,"content":1182},[1183],{"text":1184,"type":321},"It took about four years of Pat’s focus to develop an advanced model that could process all these complex cost structures efficiently and quickly enough to make packing decisions viable for use in a real operation. ",{"type":317,"content":1186},[1187],{"text":1188,"type":321},"Because James and Pat had broad access to parcel shippers and heard their challenges firsthand, Paccurate was able to be developed with both the freedom to avoid weaknesses of earlier solutions in the industry while remaining in tune with the realities of their users — not stuck in an ivory tower. ",{"type":611,"attrs":1190,"content":1191},{"level":613},[1192],{"text":1193,"type":321},"The Shift to Smarter Packing ",{"type":317,"content":1195},[1196],{"text":1197,"type":321},"During the pandemic, fulfillment costs skyrocketed. Carrier rates and surcharges climbed, and supply chain disruptions made corrugated boxes more expensive. Simultaneously, e-commerce demand exploded as a new generation of consumers took over. These shoppers weren’t shy about calling out problems like damaged goods and wasteful packaging. ",{"type":317,"content":1199},[1200],{"text":1201,"type":321},"With rising costs, increased demand, and growing customer expectations, shippers had to take a step back and rethink their packing strategies. ",{"type":317,"content":1203},[1204],{"text":1205,"type":321},"In 2021, James and Pat decided to focus on growing Paccurate beyond the two of them. Shippers quickly took notice of their expanding footprint, turning to them for a better way to manage packing costs and keep up with the shifting supply chain landscape. ",{"type":317,"content":1207},[1208],{"text":1209,"type":321},"Today, Paccurate has evolved into more than just a cartonization tool. It is a comprehensive platform that helps shippers pack smarter at every stage. Instead of treating packing as a one-and-done calculation, Paccurate makes it a continuous process of executing, measuring, and monitoring for ongoing improvement. ",{"type":317,"content":1211},[1212,1214,1220],{"text":1213,"type":321},"Execute: ",{"text":54,"type":321,"marks":1215},[1216],{"type":566,"attrs":1217},{"href":1218,"uuid":332,"anchor":332,"custom":1219,"target":823,"linktype":133},"https://paccurate.io/pacapi",{},{"text":1221,"type":321}," provides precise 3D packing instructions, optimizing for cost by factoring in materials, labor, and even hidden breakpoints in carrier rates. ",{"type":317,"content":1223},[1224,1226,1232],{"text":1225,"type":321},"Measure: ",{"text":60,"type":321,"marks":1227},[1228],{"type":566,"attrs":1229},{"href":1230,"uuid":332,"anchor":332,"custom":1231,"target":823,"linktype":133},"https://paccurate.io/pacsimulate",{},{"text":1233,"type":321}," enables shippers to analyze shipment data and model different packing strategies, identifying the ideal mix of cartons and mailers for their operation. ",{"type":317,"content":1235},[1236,1238,1244],{"text":1237,"type":321},"Monitor: ",{"text":72,"type":321,"marks":1239},[1240],{"type":566,"attrs":1241},{"href":1242,"uuid":332,"anchor":332,"custom":1243,"target":823,"linktype":133},"https://paccurate.io/pachealth",{},{"text":1245,"type":321}," introduces a \"perfect pack\" benchmark, delivering real-time insights that drive efficiency, compliance, and better packing performance over time. ",{"type":317,"content":1247},[1248],{"text":1249,"type":321},"By bringing these tools together in one platform, Paccurate helps shippers take control of their packing costs, not just for a single order but across their entire fulfillment operation. With Paccurate, companies across the U.S. are cutting material and transportation costs while making their operations more sustainable. ",{"type":611,"attrs":1251,"content":1252},{"level":613},[1253],{"text":1254,"type":321},"A New Chapter of Growth ",{"type":317,"content":1256},[1257,1259,1266],{"text":1258,"type":321},"For customers, Paccurate delivers both ROI and a measurable environmental impact. It helps reduce corrugated waste, optimizes truckloads, and cuts unnecessary shipments. As a mission-driven company, Paccurate is committed not just to making the solution work but also to ensuring customers love using it. They take a hands-on approach. That level of dedication is why their early customers, like ",{"text":1260,"type":321,"marks":1261},"Lionel Trains",[1262],{"type":566,"attrs":1263},{"href":1264,"uuid":332,"anchor":332,"custom":1265,"target":823,"linktype":133},"https://paccurate.io/case-studies/lionel-trains-maxes-out-roi",{},{"text":1267,"type":321},", still rely on Paccurate today. ",{"type":611,"attrs":1269,"content":1270},{"level":613},[1271],{"text":1272,"type":321},"The Mission ",{"type":317,"content":1274},[1275],{"text":1276,"type":321},"Paccurate’s mission is to make the supply chain less wasteful through spatial efficiency. To further that mission, Paccurate has successfully raised three venture capital rounds: a Pre-Seed round in 2022, a Seed round in 2023, and most recently, a Series A. Reflecting on the journey, James shared, “I am extremely grateful for the investors and board members who believe in our mission and actively support our growth.” Their backing has helped Paccurate scale its impact, giving more businesses the tools to ship smarter and more sustainably. ",{"type":317,"content":1278},[1279],{"text":1280,"type":321},"With a team of 23 employees, Paccurate continues to expand while staying true to its mission. Looking ahead, they are focused on strengthening partnerships and doubling down on what works, approaching growth with a strategic and methodical mindset. ",{"type":317,"content":1282},[1283],{"text":1284,"type":321},"What is James’s secret to scaling the company? “Hire people who are smarter than me.” – James","2025-02-15 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Packing Instructions",{"type":1375,"attrs":1654,"content":1655},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[1656],{"type":317,"attrs":1657,"content":1658},{"textAlign":332},[1659],{"text":1660,"type":321},"Manual",{"type":1375,"attrs":1662,"content":1663},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[1664],{"type":317,"attrs":1665,"content":1666},{"textAlign":332},[1667],{"text":1423,"type":321},{"type":1375,"attrs":1669,"content":1670},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[1671],{"type":317,"attrs":1672,"content":1673},{"textAlign":332},[1674],{"text":1438,"type":321},{"type":1375,"attrs":1676,"content":1677},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[1678],{"type":317,"attrs":1679,"content":1680},{"textAlign":332},[1681],{"text":1438,"type":321},{"type":317,"attrs":1683,"content":1684},{"textAlign":332},[1685],{"text":1686,"type":321},"Paccurate customers average a reduction of one square foot of corruagted per carton and 20% less fill material. At scale, that's a significant material cost reduction before counting the shipping savings.",{"_uid":1688,"image":1689,"title":1694,"caption":13,"component":422,"image_position":492,"image_alignment":423,"rich_description":1695,"image_responsive_alignment":423},"b262b979-209c-42d7-b491-d68a6c5d1be5",{"id":1690,"alt":1691,"name":13,"focus":13,"title":13,"source":13,"filename":1692,"copyright":13,"fieldtype":420,"meta_data":1693,"is_external_url":330},193890944936134,"Packout Performance Fulfillment","https://a.storyblok.com/f/76719/3456x2304/73cca47c23/packout-performance-fulfillment.jpg",{"alt":1691,"title":13,"source":13,"copyright":13},"Why Getting Cartonization Right Matters",{"type":314,"attrs":1696,"content":1697},{"backgroundColor":332},[1698],{"type":317,"attrs":1699,"content":1700},{"textAlign":332},[1701],{"text":1702,"type":321,"marks":1703},"Every shipping decision cascades. The wrong box doesn't just cost a few extra cents in corrugated. It can trigger dimensional weight surcharges, increase material costs, slow throughput, and make for a poor customer experience when products arrive damaged.",[1704],{"type":434,"attrs":1705},{"color":436},{"_uid":1707,"title":1708,"types":1709,"component":805},"866c46b0-06cd-4db1-b8b9-06092d2860c0","The Cost Drivers Most Teams Miss",[1710,1740,1759,1778],{"_uid":1711,"icon":1712,"title":1714,"component":691,"description":1715},"6f41b54c-1172-4d1f-8f65-141472102052",{"id":686,"alt":687,"name":13,"focus":13,"title":13,"source":13,"filename":688,"copyright":13,"fieldtype":420,"meta_data":1713,"is_external_url":330},{"alt":687,"title":13,"source":13,"copyright":13},"Dimensional Weight Pricing",{"type":314,"attrs":1716,"content":1717},{"backgroundColor":332},[1718],{"type":317,"attrs":1719,"content":1720},{"textAlign":332},[1721,1726,1735],{"text":1722,"type":321,"marks":1723},"Major carriers, including UPS, FedEx, and USPS, price packages based on the greater of actual weight or dimensional weight. ",[1724],{"type":434,"attrs":1725},{"color":436},{"text":1727,"type":321,"marks":1728},"DIM weight",[1729,1733],{"type":566,"attrs":1730},{"href":1731,"uuid":1732,"anchor":332,"target":569,"linktype":28},"/posts/dimensional-data-accuracy-packing-efficiency","e5def55f-bf44-41fa-9879-cc8a0e138011",{"type":434,"attrs":1734},{"color":436},{"text":1736,"type":321,"marks":1737}," is calculated as the package's volume divided by a carrier-specific DIM divisor. An oversized box filled with small items will be priced as though it weighs significantly more than it does based on its physical dimensions. This is one of the fastest ways to erode shipping margins, and it happens automatically with every oversized package.",[1738],{"type":434,"attrs":1739},{"color":436},{"_uid":1741,"icon":1742,"title":1747,"component":691,"description":1748},"9f77823f-7314-463c-997a-7abf56fdfc97",{"id":1743,"alt":1744,"name":13,"focus":13,"title":13,"source":13,"filename":1745,"copyright":13,"fieldtype":420,"meta_data":1746,"is_external_url":330},20699123,"truck","https://a.storyblok.com/f/76719/24x24/4d391ae5af/truck.svg",{"alt":1744,"title":13,"source":13,"copyright":13},"Carrier Rate Table Incentives",{"type":314,"attrs":1749,"content":1750},{"backgroundColor":332},[1751],{"type":317,"attrs":1752,"content":1753},{"textAlign":332},[1754],{"text":1755,"type":321,"marks":1756},"Negotiated rate tables aren't always flat. Depending on the enterprise, carrier rate tables reward certain weight bands, package sizes, and shipping zones differently. A package that crosses a weight threshold by a few ounces might jump an entire pricing tier. Most packing decisions are made without any visibility into this, so packers optimize for fit rather than cost.",[1757],{"type":434,"attrs":1758},{"color":436},{"_uid":1760,"icon":1761,"title":1766,"component":691,"description":1767},"f44108b7-94b4-4bd1-a2be-f57eaeb29211",{"id":1762,"alt":1763,"name":13,"focus":13,"title":13,"source":13,"filename":1764,"copyright":13,"fieldtype":420,"meta_data":1765,"is_external_url":330},20699147,"hand with coins","https://a.storyblok.com/f/76719/24x24/3a4cf18ed6/hand.svg",{"alt":1763,"title":13,"source":13,"copyright":13},"Labor and Error Costs",{"type":314,"attrs":1768,"content":1769},{"backgroundColor":332},[1770],{"type":317,"attrs":1771,"content":1772},{"textAlign":332},[1773],{"text":1774,"type":321,"marks":1775},"Without clear packing instructions, packers make judgment calls. Some of those calls are wrong: wrong box, wrong fill, items improperly secured. A shipment that fails a quality check has to be repacked. A damaged item triggers a claim, a replacement, and a re-shipment. Each of those outcomes costs more in labor hours and materials on top of the original pack, and they add up fast at scale.",[1776],{"type":434,"attrs":1777},{"color":436},{"_uid":1779,"icon":1780,"title":1785,"component":691,"description":1786},"7dccb02b-61e6-415c-93cf-1e99cf95be17",{"id":1781,"alt":1782,"name":13,"focus":13,"title":13,"source":13,"filename":1783,"copyright":13,"fieldtype":420,"meta_data":1784,"is_external_url":330},20699127,"cardboard box","https://a.storyblok.com/f/76719/24x26/cfb69651e1/box.svg",{"alt":1782,"title":13,"source":13,"copyright":13},"Box Inventory Waste",{"type":314,"attrs":1787,"content":1788},{"backgroundColor":332},[1789],{"type":317,"attrs":1790,"content":1791},{"textAlign":332},[1792,1797,1798,1799],{"text":1793,"type":321,"marks":1794},"Keeping too many box sizes in inventory ties up working capital. Not to mention, stocking the wrong sizes forces packers to make do with a box that is too large, too small, or structurally unsuitable for the product. Box suites often grow organically over time, accumulating sizes added for a specific product launch or seasonal promotion, and rarely get re-evaluated down the road. The result is a bloated inventory that does not reflect the actual order profiles moving through the facility today. When inventory isn’t regularly reviewed, boxes sit stocked on shelves taking up valuable space in the fulfillment center.",[1795],{"type":434,"attrs":1796},{"color":436},{"type":555},{"type":555},{"text":1800,"type":321,"marks":1801},"Learn how to identify the right size boxes for your operation.",[1802,1805],{"type":566,"attrs":1803},{"href":1804,"uuid":58,"anchor":332,"target":569,"linktype":28},"/pacsimulate",{"type":434,"attrs":1806},{"color":436},{"_uid":1808,"body":1809,"eyebrow":13,"component":678},"29f492aa-bc72-4404-8b8d-d7bc5cf417ab",{"type":314,"attrs":1810,"content":1811},{"backgroundColor":332},[1812,1818,1823,1831,1853,1861],{"type":611,"attrs":1813,"content":1815},{"level":1814,"textAlign":332},2,[1816],{"text":1817,"type":321},"What Industries Use Cartonization?",{"type":317,"attrs":1819,"content":1820},{"textAlign":332},[1821],{"text":1822,"type":321},"Cartonization spans a wide range of industries and use cases. Here's how it's used for brands, distributors, 3PLs, and other industries as well as what cartonization specifically solves for each.",{"type":611,"attrs":1824,"content":1825},{"level":613,"textAlign":332},[1826],{"text":1827,"type":321,"marks":1828},"Ecommerce Retailers",[1829],{"type":434,"attrs":1830},{"color":436},{"type":317,"attrs":1832,"content":1833},{"textAlign":332},[1834,1839,1840,1841,1846,1847,1848],{"text":1835,"type":321,"marks":1836},"Ecommerce retailers have to manage large SKU catalogs which are constantly changing. A product launch, a seasonal item or even a supplier can introduce new items that break existing packing rules. Manual rules-based cartonization requires someone to update the logic every time the SKU catalog changes. At scale, this maintenance burden becomes a full-time problem.",[1837],{"type":434,"attrs":1838},{"color":436},{"type":555},{"type":555},{"text":1842,"type":321,"marks":1843},"Order profiles also tend to be highly variable. Enterprise shippers could be dealing with one order containing a single lipstick and the next a coffee maker. Add apparel to the mix and you’re dealing with a whole other dimension of packing rules. No two orders are the same, and a packing approach optimized for one order type, won’t work across the operation. ",[1844],{"type":434,"attrs":1845},{"color":436},{"type":555},{"type":555},{"text":1849,"type":321,"marks":1850},"During seasonal spikes such as peak, additional labor can often slow down the process if there isn’t a solid foundation. Retailers often double or triple headcount with temporary workers who don’t have the experience required to make the “right” packing decisions under pressure. Cartonization replaces this institutional knowledge with instructions. A seasonal temp and a tenured veteran can follow the same steps and deliver the same result. Packing quality will hold, regardless of who is at the pack station. ",[1851],{"type":434,"attrs":1852},{"color":436},{"type":317,"attrs":1854,"content":1855},{"textAlign":332},[1856],{"text":1857,"type":321,"marks":1858},"Margins in retail are thin, and shipping is one of the largest variable costs. A small reduction in cost per shipment, applied consistently across high order volumes, compounds into significant annual savings. Conversely, even modest inefficiencies in box selection, applied at the same scale, erode margin quietly and continuously.",[1859],{"type":434,"attrs":1860},{"color":436},{"type":317,"attrs":1862,"content":1863},{"textAlign":332},[1864,1869,1870,1871],{"text":1865,"type":321,"marks":1866},"There's also a damage reduction angle that directly affects client retention. Returns are a major challenge for retailers. Without proper packing considerations, products are more likely to shift, collide, or break during transit. This directly impacts customer satisfaction and threatens your clients' long-term business success.",[1867],{"type":434,"attrs":1868},{"color":436},{"type":555},{"type":555},{"text":1872,"type":321,"marks":1873},"Learn more about cartonization for Ecommerce Retailers.",[1874,1877],{"type":566,"attrs":1875},{"href":1876,"uuid":86,"anchor":332,"target":569,"linktype":28},"/for-retailers",{"type":434,"attrs":1878},{"color":436},{"_uid":1880,"body":1881,"eyebrow":13,"component":678},"bc910044-fa02-4530-b6ee-75fbd42b04c8",{"type":314,"attrs":1882,"content":1883},{"backgroundColor":332},[1884,1892,1900,1908,1916,1924],{"type":611,"attrs":1885,"content":1886},{"level":613,"textAlign":332},[1887],{"text":1888,"type":321,"marks":1889},"Third Party Logistics Providers (3PLs)",[1890],{"type":434,"attrs":1891},{"color":436},{"type":317,"attrs":1893,"content":1894},{"textAlign":332},[1895],{"text":1896,"type":321,"marks":1897},"With every client comes different packing and packaging requirements. Some ship fragile products, while others deal with hazardous materials,oversized items or temperature-sensitive goods. Others want their orders packed in custom branded boxes with branded inserts. Managing these requirements can be especially challenging for multi-client 3PLs. As the number of customers and packing rules grows, maintaining consistent packing decisions across operations becomes increasingly complex.",[1898],{"type":434,"attrs":1899},{"color":436},{"type":317,"attrs":1901,"content":1902},{"textAlign":332},[1903],{"text":1904,"type":321,"marks":1905},"The scale of the market makes this competitive. With new third-party logistics providers across the U.S. and more entering the market every year, standing out is imperative. Most 3PLs competing for the same clients are offering comparable labor rates, facilities, and WMS capabilities. Cartonization is one of the few operational differentiators that delivers measurable client value and that clients can see in their own shipping invoices.",[1906],{"type":434,"attrs":1907},{"color":436},{"type":317,"attrs":1909,"content":1910},{"textAlign":332},[1911],{"text":1912,"type":321,"marks":1913},"3D cube + cost-aware cartonization allows 3PLs to offer tailored solutions without exhausting internal resources to build a product that already exists. As client requirements evolve, so should your cartonization logic. Instead of rebuilding packing rules from scratch, 3D cube + cost-aware cartonization lets you scale with your customers.",[1914],{"type":434,"attrs":1915},{"color":436},{"type":317,"attrs":1917,"content":1918},{"textAlign":332},[1919],{"text":1920,"type":321,"marks":1921},"For 3PLs looking to formalize cartonization as a service line, choosing boxes based on cost instead of just size generates savings that can be tracked and shared as metrics with customers, converting an operational capability into a billable, reportable value-add.",[1922],{"type":434,"attrs":1923},{"color":436},{"type":317,"attrs":1925,"content":1926},{"textAlign":332},[1927],{"text":1928,"type":321,"marks":1929},"Learn more about 3PL use cases.",[1930,1933],{"type":566,"attrs":1931},{"href":1932,"uuid":98,"anchor":332,"target":569,"linktype":28},"/for-3pls",{"type":434,"attrs":1934},{"color":436},{"_uid":1936,"body":1937,"eyebrow":13,"component":678},"7ab44ad6-50d2-48e3-9d13-4601c2926f9c",{"type":314,"attrs":1938,"content":1939},{"backgroundColor":332},[1940,1945,1953,1961,1969,1985,1990,1998,2006,2014,2022],{"type":611,"attrs":1941,"content":1942},{"level":1814,"textAlign":332},[1943],{"text":1944,"type":321},"Unique Use Cases",{"type":611,"attrs":1946,"content":1947},{"level":613,"textAlign":332},[1948],{"text":1949,"type":321,"marks":1950},"Cold Chain Shipping",[1951],{"type":434,"attrs":1952},{"color":436},{"type":317,"attrs":1954,"content":1955},{"textAlign":332},[1956],{"text":1957,"type":321,"marks":1958},"Cold chain shipping introduces constraints beyond simply fitting products into a box. Temperature-sensitive shipments require insulation, refrigerants such as dry ice or gel packs, and product-specific packing rules. Those requirements directly influence which container can be used and how products are arranged within it.",[1959],{"type":434,"attrs":1960},{"color":436},{"type":317,"attrs":1962,"content":1963},{"textAlign":332},[1964],{"text":1965,"type":321,"marks":1966},"Daily Harvest, for example, ships frozen products alongside dry ice, requiring packing decisions that account for both product fit and temperature-control requirements. Every product change made maintaining those packing rules increasingly complex. The result was escalating transportation costs with every new SKU added to the catalog.",[1967],{"type":434,"attrs":1968},{"color":436},{"type":317,"attrs":1970,"content":1971},{"textAlign":332},[1972,1977,1978,1979],{"text":1973,"type":321,"marks":1974},"By implementing modern cartonization, Daily Harvest identified an 18% improvement in box selection.",[1975],{"type":434,"attrs":1976},{"color":436},{"type":555},{"type":555},{"text":1980,"type":321,"marks":1981},"Learn more about cartonization for cold chain.",[1982],{"type":566,"attrs":1983},{"href":1984,"uuid":116,"anchor":332,"target":569,"linktype":28},"/for-cold-chain-shippers",{"type":611,"attrs":1986,"content":1987},{"level":613,"textAlign":332},[1988],{"text":1989,"type":321},"Shopping Cart Integration",{"type":317,"attrs":1991,"content":1992},{"textAlign":332},[1993],{"text":1994,"type":321,"marks":1995},"Shipping cost estimates at checkout are almost always wrong. Most platforms calculate an estimated shipping cost based on order weight and a flat rate assumption. The actual cost determined by the carrier after the order ships, based on DIM weight, zone, and the box actually used is often higher. That gap shows up as margin erosion on every order where the estimate was too low.",[1996],{"type":434,"attrs":1997},{"color":436},{"type":317,"attrs":1999,"content":2000},{"textAlign":332},[2001],{"text":2002,"type":321,"marks":2003},"Checkout abandonment compounds this problem. Customers who see a shipping cost at checkout and then receive a different charge on their invoice lose trust. Customers who see unexpectedly high shipping costs at checkout abandon their carts. Both outcomes are avoidable when the estimated shipping cost is based on how the order will actually be packed and shipped.",[2004],{"type":434,"attrs":2005},{"color":436},{"type":317,"attrs":2007,"content":2008},{"textAlign":332},[2009],{"text":2010,"type":321,"marks":2011},"Real-time, cost-aware cartonization at checkout closes that gap. By determining the box configuration before the order is confirmed, the shopping cart has an accurate shipping cost to display, one based on actual carrier rates for the actual package that will be shipped. The estimate is no longer an approximation. It's a calculation based on real data.",[2012],{"type":434,"attrs":2013},{"color":436},{"type":317,"attrs":2015,"content":2016},{"textAlign":332},[2017],{"text":2018,"type":321,"marks":2019},"For operations teams, this has a secondary benefit: it eliminates the internal reconciliation work that comes from persistent gaps between quoted and actual shipping costs. For finance teams, it makes shipping cost modeling more reliable. For customers, it builds the kind of checkout transparency that reduces abandonment and increases trust.",[2020],{"type":434,"attrs":2021},{"color":436},{"type":317,"attrs":2023,"content":2024},{"textAlign":332},[2025],{"text":2026,"type":321,"marks":2027},"Learn more about direction integration with the shopping cart.",[2028,2031],{"type":566,"attrs":2029},{"href":2030,"uuid":110,"anchor":332,"target":569,"linktype":28},"/shopping-cart",{"type":434,"attrs":2032},{"color":436},{"_uid":2034,"image":2035,"title":2041,"caption":13,"component":422,"image_position":423,"image_alignment":423,"rich_description":2042,"image_responsive_alignment":423},"cfe56aa2-15d8-4dad-a700-a050cb97663f",{"id":2036,"alt":2037,"name":13,"focus":13,"title":13,"source":13,"filename":2038,"copyright":13,"fieldtype":420,"meta_data":2039,"is_external_url":330},211231070431735,"Packer taping box","https://a.storyblok.com/f/76719/2304x3456/ba402de4cc/packer-taping-box.jpg",{"alt":2037,"size":2040,"title":13,"source":13,"copyright":13},"2304x3456","Who Owns Cartonization?",{"type":314,"attrs":2043,"content":2044},{"backgroundColor":332},[2045],{"type":317,"attrs":2046,"content":2047},{"textAlign":332},[2048],{"text":2049,"type":321,"marks":2050},"Cartonization sits at the intersection of several teams, which is exactly why it often falls through the cracks or gets owned by the wrong person for the wrong reasons. Understanding how these teams work together to prioritize cartonization as a strategic project will deliver results across many functions and ultimately, your bottom line.",[2051],{"type":434,"attrs":2052},{"color":436},{"_uid":2054,"body":2055,"eyebrow":13,"component":678},"05fe63aa-7c07-4c50-9851-be90833c8171",{"type":314,"attrs":2056,"content":2057},{"backgroundColor":332},[2058,2066,2074,2082,2091,2099,2104,2112,2120,2128,2136,2144,2149,2157,2165,2173,2181,2189,2197,2205,2213,2221],{"type":317,"attrs":2059,"content":2060},{"textAlign":332},[2061],{"text":2062,"type":321,"marks":2063},"Typical Stakeholders",[2064],{"type":2065},"bold",{"type":611,"attrs":2067,"content":2068},{"level":613,"textAlign":332},[2069],{"text":2070,"type":321,"marks":2071},"VP of Operations",[2072],{"type":434,"attrs":2073},{"color":436},{"type":317,"attrs":2075,"content":2076},{"textAlign":332},[2077],{"text":2078,"type":321,"marks":2079},"Usually the economic buyer and primary champion. They feel the pain of labor inefficiency most and are responsible for the team performance metrics that cartonization directly affects: throughput, packaging material usage, error rate, cost per shipment.",[2080],{"type":434,"attrs":2081},{"color":436},{"type":611,"attrs":2083,"content":2085},{"level":2084,"textAlign":332},4,[2086],{"text":2087,"type":321,"marks":2088},"Why should Operations Leaders care?",[2089],{"type":434,"attrs":2090},{"color":436},{"type":317,"attrs":2092,"content":2093},{"textAlign":332},[2094],{"text":2095,"type":321,"marks":2096},"Operations leaders are often deep in evaluating larger automation investments such as robotics, conveyor systems or even full scale warehouse redesigns which have long implementation timelines and significant capital requirements. Cartonization is rarely on the shortlist because it doesn't look like automation. However, it delivers measurable cost reduction in weeks, not years, and it integrates seamlessly into existing processes. For a VP looking for near-term wins while a bigger transformation is underway, cartonization is a strong Phase 1.",[2097],{"type":434,"attrs":2098},{"color":436},{"type":611,"attrs":2100,"content":2101},{"level":613,"textAlign":332},[2102],{"text":2103,"type":321},"Supply Chain & Logistics Leadership",{"type":317,"attrs":2105,"content":2106},{"textAlign":332},[2107],{"text":2108,"type":321,"marks":2109},"Supply chain leaders are typically focused on carrier negotiations, contract renewals, and rate benchmarking as the primary levers for reducing shipping costs. Cartonization doesn't always register as a supply chain tool because it looks like a warehouse problem.",[2110],{"type":434,"attrs":2111},{"color":436},{"type":611,"attrs":2113,"content":2114},{"level":2084,"textAlign":332},[2115],{"text":2116,"type":321,"marks":2117},"Why should Supply Chain Leaders care?",[2118],{"type":434,"attrs":2119},{"color":436},{"type":317,"attrs":2121,"content":2122},{"textAlign":332},[2123],{"text":2124,"type":321,"marks":2125},"The rate table data this team already owns is exactly what cost-aware cartonization uses to make smarter packing decisions. Supply chain leaders should be in the conversation because the ROI gets built on real carrier data, and the results are immediately visible in the numbers they already track.",[2126],{"type":434,"attrs":2127},{"color":436},{"type":611,"attrs":2129,"content":2130},{"level":613,"textAlign":332},[2131],{"text":2132,"type":321,"marks":2133},"IT / Systems Integration",[2134],{"type":434,"attrs":2135},{"color":436},{"type":317,"attrs":2137,"content":2138},{"textAlign":332},[2139],{"text":2140,"type":321,"marks":2141},"IT is responsible for connecting cartonization to existing systems, typically an OMS, WMS, or ERP. The right cartonization engine is a clean API drop-in, not a rip-and-replace of existing infrastructure.",[2142],{"type":434,"attrs":2143},{"color":436},{"type":611,"attrs":2145,"content":2146},{"level":2084,"textAlign":332},[2147],{"text":2148,"type":321},"Why should IT Teams care?",{"type":317,"attrs":2150,"content":2151},{"textAlign":332},[2152],{"text":2153,"type":321,"marks":2154},"IT teams often deprioritize cartonization because it gets bundled with larger platform migrations or WMS upgrades already in the queue. The assumption is that cartonization will get addressed when the bigger project lands. In practice, modern cartonization engines integrate via API and don’t require a platform change to deploy. IT doesn't need to wait for a larger initiative to move forward. In many cases, cartonization can be live and returning value well before the next major systems project reaches go-live.",[2155],{"type":434,"attrs":2156},{"color":436},{"type":611,"attrs":2158,"content":2159},{"level":613,"textAlign":332},[2160],{"text":2161,"type":321,"marks":2162},"Warehouse & Operations Managers",[2163],{"type":434,"attrs":2164},{"color":436},{"type":317,"attrs":2166,"content":2167},{"textAlign":332},[2168],{"text":2169,"type":321,"marks":2170},"Warehouse and Ops Managers are the team closest to the packing stations. They feel the impact of poor cartonization daily as packers improvise, exceptions pile up, and damage claims arise. They often have the clearest understanding of the problem and the most credibility in advocating for a fix.",[2171],{"type":434,"attrs":2172},{"color":436},{"type":611,"attrs":2174,"content":2175},{"level":2084,"textAlign":332},[2176],{"text":2177,"type":321,"marks":2178},"Why should Warehouse Managers care?",[2179],{"type":434,"attrs":2180},{"color":436},{"type":317,"attrs":2182,"content":2183},{"textAlign":332},[2184],{"text":2185,"type":321,"marks":2186},"Warehouse managers frequently know something is wrong but lack the language or data to escalate it as a solvable systems problem. The daily friction gets absorbed as a staffing issue or a training issue rather than a technology gap. Cartonization gives this team a direct line between a specific operational pain and a specific solution, with results they can measure at the station level. They're often the most effective internal advocates once they understand what cartonization actually does.",[2187],{"type":434,"attrs":2188},{"color":436},{"type":611,"attrs":2190,"content":2191},{"level":613,"textAlign":332},[2192],{"text":2193,"type":321,"marks":2194},"Packaging Engineers",[2195],{"type":434,"attrs":2196},{"color":436},{"type":317,"attrs":2198,"content":2199},{"textAlign":332},[2200],{"text":2201,"type":321,"marks":2202},"Packaging Engineers are not present in every organization, but are invaluable when they are. They use cartonization simulation to rationalize box inventory and validate that new product lines will pack efficiently before they go live.",[2203],{"type":434,"attrs":2204},{"color":436},{"type":611,"attrs":2206,"content":2207},{"level":2084,"textAlign":332},[2208],{"text":2209,"type":321,"marks":2210},"Why should Packaging Engineers Care?",[2211],{"type":434,"attrs":2212},{"color":436},{"type":317,"attrs":2214,"content":2215},{"textAlign":332},[2216],{"text":2217,"type":321,"marks":2218},"When packaging engineers are involved, they're often working in isolation from the broader fulfillment conversation. Their insights into product dimensions, fragility, and carton fit rarely make it into the packing station in a systematic way. Cartonization closes that gap, turning packaging engineering inputs into real-time instructions that reach every packer on every shift. Organizations that connect these two functions early tend to see faster ROI and fewer edge-case exceptions after launch.",[2219],{"type":434,"attrs":2220},{"color":436},{"type":317,"attrs":2222,"content":2223},{"textAlign":332},[2224],{"text":2225,"type":321,"marks":2226},"The most successful cartonization implementations involve ops, logistics, and IT at the table together. When a single team owns it in isolation, the integration gaps or the business case gaps tend to kill momentum.",[2227,2229],{"type":434,"attrs":2228},{"color":436},{"type":1101},{"_uid":2231,"title":2232,"types":2233,"component":805},"962746bf-3b51-4e0d-8d95-b00043e4bc15","The Benefits of Cartonization",[2234,2251,2270,2289,2305,2324],{"_uid":2235,"icon":2236,"title":2238,"component":691,"description":2239},"b045b961-37b7-4b38-903f-b774ff7de8ee",{"id":1762,"alt":1763,"name":13,"focus":13,"title":13,"source":13,"filename":1764,"copyright":13,"fieldtype":420,"meta_data":2237,"is_external_url":330},{"alt":1763,"title":13,"source":13,"copyright":13},"Shipping Cost Reduction",{"type":314,"attrs":2240,"content":2241},{"backgroundColor":332},[2242],{"type":317,"attrs":2243,"content":2244},{"textAlign":332},[2245],{"text":2246,"type":321,"marks":2247},"Shipping cost is the most immediate and measurable benefit. Cost-aware cartonization optimizes against actual carrier rates finding configurations that minimize total spend, not just box size. Teams typically see savings on transportation costs, though results depend on order mix, carrier contracts, and baseline packing performance.",[2248],{"type":434,"attrs":2249},{"color":2250},"#251D44",{"_uid":2252,"icon":2253,"title":2258,"component":691,"description":2259},"4372ab02-dd03-4b27-91cf-bab73623c2df",{"id":2254,"alt":2255,"name":13,"focus":13,"title":13,"source":13,"filename":2256,"copyright":13,"fieldtype":420,"meta_data":2257,"is_external_url":330},21800290,"Grow Together Icon","https://a.storyblok.com/f/76719/140x119/5e1897e40e/grow-together-icon.png",{"alt":2255,"title":13,"source":13,"copyright":13},"Material Savings",{"type":314,"attrs":2260,"content":2261},{"backgroundColor":332},[2262],{"type":317,"attrs":2263,"content":2264},{"textAlign":332},[2265],{"text":2266,"type":321,"marks":2267},"Right-sized boxes require less corrugated and less void fill. Cartonization helps customers average a reduction of roughly one square foot of corrugated per box. Over time, these reductions may lower packaging material consumption and associated costs.",[2268],{"type":434,"attrs":2269},{"color":436},{"_uid":2271,"icon":2272,"title":2277,"component":691,"description":2278},"67f5d230-445d-47ad-a589-9eb988d6b30c",{"id":2273,"alt":2274,"name":13,"focus":13,"title":13,"source":13,"filename":2275,"copyright":13,"fieldtype":420,"meta_data":2276,"is_external_url":330},20699141,"speedometer","https://a.storyblok.com/f/76719/24x24/7d4f295b45/speedometer.svg",{"alt":2274,"title":13,"source":13,"copyright":13},"Labor Efficiency",{"type":314,"attrs":2279,"content":2280},{"backgroundColor":332},[2281],{"type":317,"attrs":2282,"content":2283},{"textAlign":332},[2284],{"text":2285,"type":321,"marks":2286},"Clear packing instructions reduce the time packers spend selecting packaging or determining how items should be packed. They also reduce the time supervisors spend managing exceptions and the time customer service spends processing damage claims.",[2287],{"type":434,"attrs":2288},{"color":436},{"_uid":2290,"icon":2291,"title":2293,"component":691,"description":2294},"0d43d672-8816-4510-b492-36df2bc30523",{"id":763,"alt":764,"name":13,"focus":13,"title":13,"source":13,"filename":765,"copyright":13,"fieldtype":420,"meta_data":2292,"is_external_url":330},{"alt":764,"title":13,"source":13,"copyright":13},"Consistency at Scale",{"type":314,"attrs":2295,"content":2296},{"backgroundColor":332},[2297],{"type":317,"attrs":2298,"content":2299},{"textAlign":332},[2300],{"text":2301,"type":321,"marks":2302},"A single algorithm makes the same correct decision across every packer, every shift, every facility, across your entire fulfillment network. That consistency enables reliable cost modeling, accurate shipping quotes at checkout and when paired with a rate shopping tool, and a predictable customer experience.",[2303],{"type":434,"attrs":2304},{"color":436},{"_uid":2306,"icon":2307,"title":2312,"component":691,"description":2313},"e702c213-5817-484b-b9af-5804e8ec3cfc",{"id":2308,"alt":2309,"name":13,"focus":13,"title":13,"source":13,"filename":2310,"copyright":13,"fieldtype":420,"meta_data":2311,"is_external_url":330},20699134,"trees","https://a.storyblok.com/f/76719/24x24/70a7975e11/trees.svg",{"alt":2309,"title":13,"source":13,"copyright":13},"Sustainability Impact",{"type":314,"attrs":2314,"content":2315},{"backgroundColor":332},[2316],{"type":317,"attrs":2317,"content":2318},{"textAlign":332},[2319],{"text":2320,"type":321,"marks":2321},"Packaging decisions influence material consumption and transportation efficiency. Using packaging that more closely matches order characteristics may reduce corrugated usage, void fill, and unused package volume. These factors can contribute to broader sustainability initiatives, though the overall environmental impact depends on many variables within the supply chain. Right-sized packages help maximize the cube on a truck, this leads to less trucks on the road and lower scope 3 emissions.",[2322],{"type":434,"attrs":2323},{"color":436},{"_uid":2325,"icon":2326,"title":2331,"component":691,"description":2332},"4a40491e-f22d-482f-9468-5aaac6daf118",{"id":2327,"alt":2328,"name":13,"focus":13,"title":13,"source":13,"filename":2329,"copyright":13,"fieldtype":420,"meta_data":2330,"is_external_url":330},20699139,"smile","https://a.storyblok.com/f/76719/24x24/d0b9d862e9/smiles.svg",{"alt":2328,"title":13,"source":13,"copyright":13},"Customer Experience",{"type":314,"attrs":2333,"content":2334},{"backgroundColor":332},[2335],{"type":317,"attrs":2336,"content":2337},{"textAlign":332},[2338],{"text":2339,"type":321,"marks":2340},"Customers shouldn’t be left to deal with extra packing materials to dispose of or recycle. Modern cartonization ensures orders are shipped in the right-size boxes to deliver a better unboxing experience for customers. Not only does an appropriately sized box or mailer reduce waste, it also reduces the risk of damaging items in transit which is a win-win for customers and shippers alike.",[2341],{"type":434,"attrs":2342},{"color":436},{"_uid":2344,"body":2345,"eyebrow":13,"component":678},"73d0d19c-dac3-44f5-8dde-b82500585652",{"type":314,"attrs":2346,"content":2347},{"backgroundColor":332},[2348,2353,2358],{"type":611,"attrs":2349,"content":2350},{"level":1814,"textAlign":332},[2351],{"text":2352,"type":321},"What to Look For In a Cartonization Provider",{"type":317,"attrs":2354,"content":2355},{"textAlign":332},[2356],{"text":2357,"type":321},"Not all cartonization providers are built the same. The most capable solutions go beyond basic box selection to offer a full suite of capabilities: simulation for testing box changes before they go live, monitoring to track packing performance over time, packing orchestration across the fulfillment network, and cost-aware cartonization that evaluates live carrier rate tables rather than estimating. When evaluating providers, look for a platform that covers the full lifecycle of packing operations, not just the moment of box selection.",{"type":317,"attrs":2359,"content":2360},{"textAlign":332},[2361],{"text":2362,"type":321},"Equally important is how the solution fits into your existing operation. API-first architecture means the cartonization engine connects cleanly to your WMS, OMS, or ERP without a rip-and-replace implementation. Cloud-based deployment versus on-premise installations depend on the operational requires, however on-prem requires ongoing IT maintenance which make updates slower to deploy. Look for a provider that gives your operations team direct control over packing rules and box configurations through a management interface, so rule changes don't require an IT ticket or a vendor support call. The right provider should also be a partner in implementation and ongoing improvement, helping you build the ROI case before you commit and staying engaged after go-live as your order mix and carrier contracts evolve.",{"_uid":2364,"body":2365,"eyebrow":13,"component":678},"b7ead701-0efb-4b8f-be23-e82863f9276b",{"type":314,"attrs":2366,"content":2367},{"backgroundColor":332},[2368,2373,2381,2414,2520,2549],{"type":611,"attrs":2369,"content":2370},{"level":504,"textAlign":332},[2371],{"text":2372,"type":321},"What ROI Should You Expect from Cartonization?",{"type":317,"attrs":2374,"content":2375},{"textAlign":332},[2376],{"text":2377,"type":321,"marks":2378},"ROI from cartonization compounds with order volume. The largest savings come from three sources:",[2379],{"type":434,"attrs":2380},{"color":436},{"type":502,"attrs":2382,"content":2383},{"order":504},[2384,2394,2404],{"type":449,"content":2385},[2386],{"type":317,"attrs":2387,"content":2388},{"textAlign":332},[2389],{"text":2390,"type":321,"marks":2391},"Shipping cost reduction (carrier rate optimization and DIM weight control).",[2392],{"type":434,"attrs":2393},{"color":436},{"type":449,"content":2395},[2396],{"type":317,"attrs":2397,"content":2398},{"textAlign":332},[2399],{"text":2400,"type":321,"marks":2401},"Material savings (less corrugated due to smaller boxes, less void fill).",[2402],{"type":434,"attrs":2403},{"color":436},{"type":449,"content":2405},[2406],{"type":317,"attrs":2407,"content":2408},{"textAlign":332},[2409],{"text":2410,"type":321,"marks":2411},"Labor efficiency (faster pack rates/increased throughput).",[2412],{"type":434,"attrs":2413},{"color":436},{"type":1316,"content":2415},[2416,2442,2468,2494],{"type":1319,"content":2417},[2418,2426,2434],{"type":1322,"attrs":2419,"content":2420},{"colspan":504,"rowspan":504,"colwidth":332},[2421],{"type":317,"attrs":2422,"content":2423},{"textAlign":332},[2424],{"text":2425,"type":321},"Monthly Order Volume",{"type":1322,"attrs":2427,"content":2428},{"colspan":504,"rowspan":504,"colwidth":332},[2429],{"type":317,"attrs":2430,"content":2431},{"textAlign":332},[2432],{"text":2433,"type":321},"Estimated Monthly Savings",{"type":1322,"attrs":2435,"content":2436},{"colspan":504,"rowspan":504,"colwidth":332},[2437],{"type":317,"attrs":2438,"content":2439},{"textAlign":332},[2440],{"text":2441,"type":321},"Typical Payback Period",{"type":1319,"content":2443},[2444,2452,2460],{"type":1375,"attrs":2445,"content":2446},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2447],{"type":317,"attrs":2448,"content":2449},{"textAlign":332},[2450],{"text":2451,"type":321},"10,000 Orders",{"type":1375,"attrs":2453,"content":2454},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2455],{"type":317,"attrs":2456,"content":2457},{"textAlign":332},[2458],{"text":2459,"type":321},"$5,000-$15,000",{"type":1375,"attrs":2461,"content":2462},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2463],{"type":317,"attrs":2464,"content":2465},{"textAlign":332},[2466],{"text":2467,"type":321},"3-6 months",{"type":1319,"content":2469},[2470,2478,2486],{"type":1375,"attrs":2471,"content":2472},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2473],{"type":317,"attrs":2474,"content":2475},{"textAlign":332},[2476],{"text":2477,"type":321},"100,000 Orders",{"type":1375,"attrs":2479,"content":2480},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2481],{"type":317,"attrs":2482,"content":2483},{"textAlign":332},[2484],{"text":2485,"type":321},"$30,000-$50,000",{"type":1375,"attrs":2487,"content":2488},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2489],{"type":317,"attrs":2490,"content":2491},{"textAlign":332},[2492],{"text":2493,"type":321},"3-4 months",{"type":1319,"content":2495},[2496,2504,2512],{"type":1375,"attrs":2497,"content":2498},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2499],{"type":317,"attrs":2500,"content":2501},{"textAlign":332},[2502],{"text":2503,"type":321},"1,000,000 Orders",{"type":1375,"attrs":2505,"content":2506},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2507],{"type":317,"attrs":2508,"content":2509},{"textAlign":332},[2510],{"text":2511,"type":321},"$80,000-$150,000",{"type":1375,"attrs":2513,"content":2514},{"colspan":504,"rowspan":504,"colwidth":332,"backgroundColor":332},[2515],{"type":317,"attrs":2516,"content":2517},{"textAlign":332},[2518],{"text":2519,"type":321},"2-3 months",{"type":317,"attrs":2521,"content":2522},{"textAlign":332},[2523,2527,2533,2534,2535,2544],{"text":2524,"type":321,"marks":2525},"**",[2526],{"type":1101},{"text":2528,"type":321,"marks":2529},"Illustrative ranges based on Paccurate customer data. Actual savings depend on carrier mix, current box utilization, and order complexity.",[2530,2532],{"type":434,"attrs":2531},{"color":436},{"type":1101},{"type":555},{"type":555},{"text":2536,"type":321,"marks":2537},"Betterware",[2538,2542],{"type":566,"attrs":2539},{"href":2540,"uuid":2541,"anchor":332,"target":569,"linktype":28},"/case-studies/betterware-case-study","5e18c613-b871-4d7d-98fe-bcafb5b0f23e",{"type":434,"attrs":2543},{"color":436},{"text":2545,"type":321,"marks":2546},", a direct-to-consumer home goods retailer in Mexico, provides one example of 3D cube plus cost-aware cartonization's operational impact. Working with a limited box assortment and a carrier agreement where each additional box increased shipping costs, the business implemented cartonization to improve box utilization and increase the number of items packed into each shipment. The result was immediate ROI, fewer boxes shipped per order, and ongoing transportation and corrugated material savings as order volumes continued to grow.",[2547],{"type":434,"attrs":2548},{"color":436},{"type":317,"attrs":2550,"content":2551},{"textAlign":332},[2552,2557],{"text":2553,"type":321,"marks":2554},"Not sure where your operation stands? The Packing Assessment takes 10 minutes and gives you a benchmark score against operations at your volume. ",[2555],{"type":434,"attrs":2556},{"color":436},{"text":2558,"type":321,"marks":2559},"Run the free assessment.",[2560,2563],{"type":566,"attrs":2561},{"href":2562,"uuid":332,"anchor":332,"target":569,"linktype":133},"https://scorecard.paccurate.io/packing-assessment-scorecard",{"type":434,"attrs":2564},{"color":436},{"_uid":2566,"body":2567,"eyebrow":13,"component":678},"f065e826-5a91-4210-97da-6e0d0eb6aad2",{"type":314,"attrs":2568,"content":2569},{"backgroundColor":332},[2570,2574],{"type":611,"attrs":2571,"content":2572},{"level":504,"textAlign":332},[2573],{"text":140,"type":321},{"type":317,"attrs":2575,"content":2576},{"textAlign":332},[2577],{"text":2578,"type":321,"marks":2579},"The clearest way to understand the impact of cartonization is to see it in action. These customers are leveraging Paccurate to reduce costs and waste in the supply chain.",[2580],{"type":434,"attrs":2581},{"color":436},{"_uid":2583,"image":2584,"title":2589,"caption":13,"component":422,"image_position":492,"image_alignment":423,"rich_description":2590,"image_responsive_alignment":423},"44253c04-e58b-421f-86ae-f7e4fb9bf4e1",{"id":2585,"alt":2586,"name":13,"focus":13,"title":13,"source":13,"filename":2587,"copyright":13,"fieldtype":420,"meta_data":2588,"is_external_url":330},176145791192634,"SKU Profiling in Fulfillment Center","https://a.storyblok.com/f/76719/3456x2304/b8ee08094b/sku-profiling-in-fulfillment-center.jpg",{"alt":2586,"title":13,"source":13,"copyright":13},"Cartonization for 3PLs",{"type":314,"attrs":2591,"content":2592},{"backgroundColor":332},[2593],{"type":317,"attrs":2594,"content":2595},{"textAlign":332},[2596,2601],{"text":2597,"type":321,"marks":2598},"KAO Brands relied on Barrett Distribution Centers (BDC) to manage their entire fulfillment operation, using seven carton sizes across all e-commerce orders. BDC's engineering team used Paccurate to analyze a full year of order data, without touching live operations, to identify whether the existing box suite was the right one. The simulation flagged five of the seven cartons for replacement. The projected outcome: a 5.9% reduction in annual transportation costs, a 33% reduction in corrugated material usage, and a 34% net DIM weight reduction. For a 3PL, this is exactly the kind of value-added analysis that strengthens client relationships and demonstrates ROI without requiring a full operational overhaul. ",[2599],{"type":434,"attrs":2600},{"color":436},{"text":2602,"type":321,"marks":2603},"Read the full case study here.",[2604,2608],{"type":566,"attrs":2605},{"href":2606,"uuid":2607,"anchor":332,"target":569,"linktype":28},"/case-studies/optimizing-carton-sizes-for-kao-brands","e01449b2-c2b6-41aa-bc45-1906b18f99c8",{"type":434,"attrs":2609},{"color":436},{"_uid":2611,"image":2612,"title":2617,"caption":13,"component":422,"image_position":423,"image_alignment":423,"rich_description":2618,"image_responsive_alignment":423},"9ccaf79e-31c0-4904-8b81-06395a01a615",{"id":2613,"alt":2614,"name":13,"focus":13,"title":13,"source":13,"filename":2615,"copyright":13,"fieldtype":420,"meta_data":2616,"is_external_url":330},14893886,"Daily Harvest","https://a.storyblok.com/f/76719/4104x2336/39f3874052/daily-harvest.jpg",{"alt":2614,"title":13,"source":13,"copyright":13},"Cartonization for Cold Chain",{"type":314,"attrs":2619,"content":2620},{"backgroundColor":332},[2621],{"type":317,"attrs":2622,"content":2623},{"textAlign":332},[2624,2629],{"text":2625,"type":321,"marks":2626},"A change in Daily Harvest's product set disrupted their existing cartonization algorithm, generating transportation cost overages that escalated with every order. Their SKU mix, cups, bowls, and dry ice, required nesting logic that hard-coded rules couldn't reliably capture. They considered building an in-house solution, but the complexity of 3D bin packing optimization made that path impractical. During the pre-sale evaluation, Paccurate processed 23,857 historical orders and identified an 18% improvement in carton selection using a compact geometry packing rule, translating to five-figure savings per month from day one of implementation. Daily Harvest now uses PacSimulate® on an ongoing basis to evaluate whether their current carton suite remains optimal as their product mix evolves. ",[2627],{"type":434,"attrs":2628},{"color":436},{"text":2630,"type":321,"marks":2631},"Read the full case study.",[2632,2636],{"type":566,"attrs":2633},{"href":2634,"uuid":2635,"anchor":332,"target":569,"linktype":28},"/case-studies/from-sustainably-sourced-to-sustainably-shipped-daily-harvest-optimizes-packing","588a8ea5-2162-4c97-9f68-e2dda1f10254",{"type":434,"attrs":2637},{"color":436},{"_uid":2639,"image":2640,"title":2645,"caption":13,"component":422,"image_position":492,"image_alignment":423,"rich_description":2646,"image_responsive_alignment":423},"f453298f-d348-4372-a5e5-8561703aac84",{"id":2641,"alt":2642,"name":13,"focus":13,"title":13,"source":13,"filename":2643,"copyright":13,"fieldtype":420,"meta_data":2644,"is_external_url":330},211239072029371,"Our Place Always Pans","https://a.storyblok.com/f/76719/1528x1528/99f0b66780/our-place-always-pans.webp",{"alt":2642,"title":13,"source":13,"copyright":13},"Cartonization for Retailers and Brands",{"type":314,"attrs":2647,"content":2648},{"backgroundColor":332},[2649],{"type":317,"attrs":2650,"content":2651},{"textAlign":332},[2652,2657],{"text":2653,"type":321,"marks":2654},"Our Place ships over 1.2 million parcels annually across seven warehouses in the US, Canada, the UK, and Australia. Before Paccurate, incorrect box selection was generating real and quantifiable losses. As COO Ali Shahid put it: \"Using incorrect carton sizes at just one of our warehouses for one week could result in a $10,000 loss, and if this happened across all of our warehouses for a year, losses could exceed $2 million.\" Our Place integrated Paccurate directly with their ERP to get real-time carton selection and 3D packing instructions at every station. They also implemented a daily review process, comparing actual boxes used against Paccurate's recommendations and requesting credits from their 3PL partners when discrepancies are found. PacSimulate supports ongoing carton suite optimization as their order volumes and product mix shift. ",[2655],{"type":434,"attrs":2656},{"color":436},{"text":2630,"type":321,"marks":2658},[2659,2663],{"type":566,"attrs":2660},{"href":2661,"uuid":2662,"anchor":332,"target":569,"linktype":28},"/case-studies/our-place-case-study","c91de667-0425-46bc-afbe-24dd07c8031b",{"type":434,"attrs":2664},{"color":436},{"_uid":2666,"image":2667,"title":2672,"caption":13,"component":422,"image_position":423,"image_alignment":423,"rich_description":2673,"image_responsive_alignment":423},"90156e51-f69d-426d-a9cc-c664f67c375f",{"id":2668,"alt":2669,"name":13,"focus":13,"title":13,"source":13,"filename":2670,"copyright":13,"fieldtype":420,"meta_data":2671,"is_external_url":330},21604559,"Altitude Sports e-commerce shipper","https://a.storyblok.com/f/76719/1741x729/e6d93c2f12/altitude-sports-e-commerce-shipper.png",{"alt":2669,"title":13,"source":13,"copyright":13},"Cartonization for E-commerce",{"type":314,"attrs":2674,"content":2675},{"backgroundColor":332},[2676,2692],{"type":317,"attrs":2677,"content":2678},{"textAlign":332},[2679,2684],{"text":2680,"type":321,"marks":2681},"Altitude Sports, a 100% online retailer shipping over 1.2 million orders annually, was experiencing consistent DIM weight charges on lightweight apparel orders, paying for air inside boxes rather than the actual weight of what they were shipping. After implementing Paccurate through their WMS partner Deposco, they encoded item-level packing rules for foldable and compressible SKUs, reducing the default toward oversized boxes. Fill rates increased 6% within the first month. Mailer utilization climbed from 60% to 78%, an 18% improvement, after PacSimulate identified additional mailer sizes to add to their lineup. Packing station training time dropped by at least 15% as packers followed instructions rather than making judgment calls. \"I've done packing with and without Paccurate, and it would be hard to go back,\" said Francis Lapointe, Logistics Manager. ",[2682],{"type":434,"attrs":2683},{"color":436},{"text":2630,"type":321,"marks":2685},[2686,2690],{"type":566,"attrs":2687},{"href":2688,"uuid":2689,"anchor":332,"target":569,"linktype":28},"/case-studies/altitude-sports-case-study","784993d6-287e-43ed-be3d-b2f37fbbfca1",{"type":434,"attrs":2691},{"color":436},{"type":317,"attrs":2693,"content":2694},{"textAlign":332},[2695,2700],{"text":2696,"type":321,"marks":2697},"For a full library of customer stories, visit our ",[2698],{"type":434,"attrs":2699},{"color":436},{"text":2701,"type":321,"marks":2702},"Case Studies page.",[2703,2706],{"type":566,"attrs":2704},{"href":2705,"uuid":138,"anchor":332,"target":569,"linktype":28},"/case-studies/",{"type":434,"attrs":2707},{"color":436},{"_uid":2709,"body":2710,"eyebrow":13,"component":678},"a0c78607-49ff-4004-852b-4bac818d59dc",{"type":314,"attrs":2711,"content":2712},{"backgroundColor":332},[2713,2718,2726,2740,2753,2767,2781,2795,2809,2823,2837,2851,2876,2890,2904,2918,2932],{"type":611,"attrs":2714,"content":2715},{"level":504,"textAlign":332},[2716],{"text":2717,"type":321},"Glossary of Cartonization Terms",{"type":317,"attrs":2719,"content":2720},{"textAlign":332},[2721],{"text":2722,"type":321,"marks":2723},"A reference for the vocabulary that comes up when evaluating and implementing cartonization.",[2724],{"type":434,"attrs":2725},{"color":436},{"type":317,"attrs":2727,"content":2728},{"textAlign":332},[2729,2735],{"text":2730,"type":321,"marks":2731},"Bin Packing Problem",[2732,2734],{"type":434,"attrs":2733},{"color":436},{"type":2065},{"text":2736,"type":321,"marks":2737},": A computer science optimization problem about fitting items into containers. Cartonization extends this for real-world cost variables.",[2738],{"type":434,"attrs":2739},{"color":436},{"type":317,"attrs":2741,"content":2742},{"textAlign":332},[2743,2748],{"text":875,"type":321,"marks":2744},[2745,2747],{"type":434,"attrs":2746},{"color":436},{"type":2065},{"text":2749,"type":321,"marks":2750},": The process of selecting the optimal box and packing configuration for an order, accounting for dimensions, business rules, and shipping costs.",[2751],{"type":434,"attrs":2752},{"color":436},{"type":317,"attrs":2754,"content":2755},{"textAlign":332},[2756,2762],{"text":2757,"type":321,"marks":2758},"Containerization",[2759,2761],{"type":434,"attrs":2760},{"color":436},{"type":2065},{"text":2763,"type":321,"marks":2764},": A broader logistics term for grouping items into containers. In WMS contexts, often less sophisticated than modern cartonization.",[2765],{"type":434,"attrs":2766},{"color":436},{"type":317,"attrs":2768,"content":2769},{"textAlign":332},[2770,2776],{"text":2771,"type":321,"marks":2772},"Cubing",[2773,2775],{"type":434,"attrs":2774},{"color":436},{"type":2065},{"text":2777,"type":321,"marks":2778},": Another term for cartonization, commonly used by packaging automation providers or regionally, for example, in the EU.",[2779],{"type":434,"attrs":2780},{"color":436},{"type":317,"attrs":2782,"content":2783},{"textAlign":332},[2784,2790],{"text":2785,"type":321,"marks":2786},"DIM Weight",[2787,2789],{"type":434,"attrs":2788},{"color":436},{"type":2065},{"text":2791,"type":321,"marks":2792},": Dimensional weight is a carrier pricing method based on package volume, not just mass. Oversized boxes trigger DIM weight surcharges.",[2793],{"type":434,"attrs":2794},{"color":436},{"type":317,"attrs":2796,"content":2797},{"textAlign":332},[2798,2804],{"text":2799,"type":321,"marks":2800},"Enterprise Resource Planning (ERP)",[2801,2803],{"type":434,"attrs":2802},{"color":436},{"type":2065},{"text":2805,"type":321,"marks":2806},": An ERP is a software that manages and integrates a company's core business processes across functions like finance, procurement, inventory, order management, HR, and sometimes fulfillment in a single unified platform.",[2807],{"type":434,"attrs":2808},{"color":436},{"type":317,"attrs":2810,"content":2811},{"textAlign":332},[2812,2818],{"text":2813,"type":321,"marks":2814},"Fill Rate",[2815,2817],{"type":434,"attrs":2816},{"color":436},{"type":2065},{"text":2819,"type":321,"marks":2820},": The percentage of a box's volume occupied by items. Low fill rates signal inefficiency and increase DIM weight charges.",[2821],{"type":434,"attrs":2822},{"color":436},{"type":317,"attrs":2824,"content":2825},{"textAlign":332},[2826,2832],{"text":2827,"type":321,"marks":2828},"Order Management System (OMS)",[2829,2831],{"type":434,"attrs":2830},{"color":436},{"type":2065},{"text":2833,"type":321,"marks":2834},": An Order Management System (OMS) tracks orders from placement through fulfillment. Cartonization engines integrate with an OMS to act on live order data.",[2835],{"type":434,"attrs":2836},{"color":436},{"type":317,"attrs":2838,"content":2839},{"textAlign":332},[2840,2846],{"text":2841,"type":321,"marks":2842},"Pack Rate",[2843,2845],{"type":434,"attrs":2844},{"color":436},{"type":2065},{"text":2847,"type":321,"marks":2848},": The speed at which a packing team fulfills orders. Effective cartonization improves pack rate by giving packers clear, step-by-step instructions. Often also known as throughput.",[2849],{"type":434,"attrs":2850},{"color":436},{"type":317,"attrs":2852,"content":2853},{"textAlign":332},[2854,2860,2865,2871],{"text":2855,"type":321,"marks":2856},"Packing Control System (PCS)",[2857,2859],{"type":434,"attrs":2858},{"color":436},{"type":2065},{"text":2861,"type":321,"marks":2862},": A ",[2863],{"type":434,"attrs":2864},{"color":436},{"text":2855,"type":321,"marks":2866},[2867,2869],{"type":566,"attrs":2868},{"href":674,"uuid":675,"anchor":332,"target":569,"linktype":28},{"type":434,"attrs":2870},{"color":436},{"text":2872,"type":321,"marks":2873}," gives packers real-time control over order packing. Built around an API-first cartonization engine, operators can create and manage their own packing rules, simulate changes to their packaging line-up, and monitor packing performance over time.",[2874],{"type":434,"attrs":2875},{"color":436},{"type":317,"attrs":2877,"content":2878},{"textAlign":332},[2879,2885],{"text":2880,"type":321,"marks":2881},"Rate Table",[2882,2884],{"type":434,"attrs":2883},{"color":436},{"type":2065},{"text":2886,"type":321,"marks":2887},": A carrier-specific schedule of shipping costs based on weight, dimensions, zone, and service level. Cost-aware cartonization reads rate tables in real time.",[2888],{"type":434,"attrs":2889},{"color":436},{"type":317,"attrs":2891,"content":2892},{"textAlign":332},[2893,2899],{"text":2894,"type":321,"marks":2895},"Stock Keeping Unit (SKU)",[2896,2898],{"type":434,"attrs":2897},{"color":436},{"type":2065},{"text":2900,"type":321,"marks":2901},": A Stock Keeping Unit (SKU) is a unique identifier for each product variant. Cartonization systems need accurate SKU dimensions to pack correctly.",[2902],{"type":434,"attrs":2903},{"color":436},{"type":317,"attrs":2905,"content":2906},{"textAlign":332},[2907,2913],{"text":2908,"type":321,"marks":2909},"Void Fill",[2910,2912],{"type":434,"attrs":2911},{"color":436},{"type":2065},{"text":2914,"type":321,"marks":2915},": Material used to fill empty space inside a box. Better cartonization reduces void fill, cutting material cost and waste per shipment.",[2916],{"type":434,"attrs":2917},{"color":436},{"type":317,"attrs":2919,"content":2920},{"textAlign":332},[2921,2927],{"text":2922,"type":321,"marks":2923},"Warehouse Management System (WMS)",[2924,2926],{"type":434,"attrs":2925},{"color":436},{"type":2065},{"text":2928,"type":321,"marks":2929},": A Warehouse Management System (WMS) manages warehouse operations. Most WMS platforms include basic volumetric cartonization.",[2930],{"type":434,"attrs":2931},{"color":436},{"type":317,"attrs":2933,"content":2934},{"textAlign":332},[2935,2939,2941],{"text":2936,"type":321,"marks":2937},"Zone",[2938],{"type":2065},{"text":2940,"type":321},": ",{"text":2942,"type":321,"marks":2943},"A geographic region used by carriers to calculate shipping rates. Cost-aware cartonization factors zone into every packing decision.",[2944],{"type":434,"attrs":2945},{"color":436},{"_uid":2947,"faqs":2948,"component":3111},"e79b561a-27de-4b94-9ba1-a364b59c3fef",[2949,2964,2978,2989,3003,3017,3031,3057,3083,3097],{"_uid":2950,"answer":2951,"question":2962,"component":2963},"ae63bdcf-f8de-407e-9006-b9773136188c",{"type":314,"attrs":2952,"content":2953},{"backgroundColor":332},[2954],{"type":317,"attrs":2955,"content":2956},{"textAlign":332},[2957],{"text":2958,"type":321,"marks":2959},"Cartonization is the automated process of determining the right box, bag, or mailer for every order, calculating which packaging minimizes shipping cost while protecting the items inside. It replaces manual box selection, runs at order time, and returns a decision in milliseconds.",[2960],{"type":434,"attrs":2961},{"color":436},"What is cartonization?","faq",{"_uid":2965,"answer":2966,"question":2977,"component":2963},"63853dbc-3712-4cef-baa5-d85edb998603",{"type":314,"attrs":2967,"content":2968},{"backgroundColor":332},[2969],{"type":317,"attrs":2970,"content":2971},{"textAlign":332},[2972],{"text":2973,"type":321,"marks":2974},"Order data (SKUs, dimensions, weights) enters the cartonization engine. The algorithm evaluates available packaging options against carrier rate structures and selects the configuration that minimizes total shipping cost. The result is a box choice and packing sequence that goes to the warehouse station or WMS.",[2975],{"type":434,"attrs":2976},{"color":436},"How does cartonization software work? ",{"_uid":2979,"answer":2980,"question":2988,"component":2963},"0ec08320-89f1-470f-83f4-16e651c48687",{"type":314,"attrs":2981,"content":2982},{"backgroundColor":332},[2983],{"type":317,"attrs":2984,"content":2985},{"textAlign":332},[2986],{"text":2987,"type":321},"Parcel packing optimization finds the smallest box that fits the items. Cost-aware cartonization goes further: it finds the box that minimizes what you actually pay to ship, accounting for dimensional weight thresholds, carrier surcharges, and rate differentials between box sizes. The best fit and the cheapest shipment are often different answers.","What is the difference between cartonization and parcel packing optimization?",{"_uid":2990,"answer":2991,"question":3002,"component":2963},"50ddec1b-a2cd-44dd-b22d-b27e8c82cd3b",{"type":314,"attrs":2992,"content":2993},{"backgroundColor":332},[2994],{"type":317,"attrs":2995,"content":2996},{"textAlign":332},[2997],{"text":2998,"type":321,"marks":2999},"Dimensional weight (DIM weight) is how carriers calculate shipping charges on large, light packages, which is package volume divided by a DIM divisor. A slightly larger box can trigger a higher DIM weight bracket and cost more than the next box down. Cost-aware cartonization evaluates this in real time and selects the box that avoids expensive DIM weight jumps.",[3000],{"type":434,"attrs":3001},{"color":436},"What is dimensional weight and how does cartonization help?",{"_uid":3004,"answer":3005,"question":3016,"component":2963},"0c17043c-3a6b-4d51-8ab4-4e20c2c70615",{"type":314,"attrs":3006,"content":3007},{"backgroundColor":332},[3008],{"type":317,"attrs":3009,"content":3010},{"textAlign":332},[3011],{"text":3012,"type":321,"marks":3013},"Cartonization software connects to a WMS via API. At order release, the WMS sends item data to the cartonization engine, receives the box selection and packing instructions back in milliseconds, and routes the instruction to the packing station. No WMS replacement is required.",[3014],{"type":434,"attrs":3015},{"color":436},"How does cartonization integrate with a WMS? ",{"_uid":3018,"answer":3019,"question":3030,"component":2963},"803c8748-456b-431a-8add-e8aad5149093",{"type":314,"attrs":3020,"content":3021},{"backgroundColor":332},[3022],{"type":317,"attrs":3023,"content":3024},{"textAlign":332},[3025],{"text":3026,"type":321,"marks":3027},"Most operations see positive ROI at 10,000 or more orders per month, where box selection inefficiencies compound quickly. At 1 million orders per month, Paccurate customers typically recover platform costs within 2-3 months. Below 10,000 orders per month, manual processes may still be cost-effective.",[3028],{"type":434,"attrs":3029},{"color":436},"What order volume justifies updating cartonization software?",{"_uid":3032,"answer":3033,"question":3056,"component":2963},"dd8194e2-877d-4c5c-b5a9-59149867f194",{"type":314,"attrs":3034,"content":3035},{"backgroundColor":332},[3036],{"type":317,"attrs":3037,"content":3038},{"textAlign":332},[3039,3044,3051],{"text":3040,"type":321,"marks":3041},"A ",[3042],{"type":434,"attrs":3043},{"color":436},{"text":3045,"type":321,"marks":3046},"Packing Control System",[3047,3049],{"type":566,"attrs":3048},{"href":674,"uuid":675,"anchor":332,"target":569,"linktype":28},{"type":434,"attrs":3050},{"color":436},{"text":3052,"type":321,"marks":3053}," is a category of fulfillment software that combines cartonization, simulation, configuration, and monitoring in one platform. Where a standalone cartonization tool selects boxes, a PCS gives operations teams full control: test box changes before deploying them, update packing rules without IT involvement, and monitor packing performance continuously.",[3054],{"type":434,"attrs":3055},{"color":436},"What is a Packing Control System (PCS)?",{"_uid":3058,"answer":3059,"question":3082,"component":2963},"20f4315d-690b-4015-80bc-1630639ec1c3",{"type":314,"attrs":3060,"content":3061},{"backgroundColor":332},[3062],{"type":317,"attrs":3063,"content":3064},{"textAlign":332},[3065,3070,3077],{"text":3066,"type":321,"marks":3067},"API-based cartonization, such as ",[3068],{"type":434,"attrs":3069},{"color":436},{"text":54,"type":321,"marks":3071},[3072,3075],{"type":566,"attrs":3073},{"href":3074,"uuid":52,"anchor":332,"target":569,"linktype":28},"/pacapi",{"type":434,"attrs":3076},{"color":436},{"text":3078,"type":321,"marks":3079},", can be integrated in days to weeks, depending on the WMS and order management systems involved. Most Paccurate customers reach live production within 30-90 days. Pre-built integrations with common WMS platforms reduce implementation time significantly.",[3080],{"type":434,"attrs":3081},{"color":436},"How long does cartonization implementation take?",{"_uid":3084,"answer":3085,"question":3096,"component":2963},"db54ec56-2a96-4de9-b87f-5e01ba419f01",{"type":314,"attrs":3086,"content":3087},{"backgroundColor":332},[3088],{"type":317,"attrs":3089,"content":3090},{"textAlign":332},[3091],{"text":3092,"type":321,"marks":3093},"Yes. Modern cartonization engines accept item-level attributes including fragility flags, orientation restrictions (items that cannot be rotated or stacked), hazardous material classifications, and custom void fill requirements. Rules can be set per SKU, per product category, or per client for 3PLs managing multiple fulfillment accounts.",[3094],{"type":434,"attrs":3095},{"color":436},"Can cartonization software handle irregular, fragile or oversized items?",{"_uid":3098,"answer":3099,"question":3110,"component":2963},"5dfd15a0-e31b-4b7d-9b72-7f0c5dfc185b",{"type":314,"attrs":3100,"content":3101},{"backgroundColor":332},[3102],{"type":317,"attrs":3103,"content":3104},{"textAlign":332},[3105],{"text":3106,"type":321,"marks":3107},"Cost-aware cartonization selects packaging not just by fit, but by actual shipping cost. The engine incorporates carrier rate structures, DIM divisors, and surcharge thresholds, so it knows that a box slightly smaller than the optimal fit might cross into a lower DIM weight bracket and save $0.40 per shipment. 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